Sylvac SYLVAC-SCAN 52 REFLEX-CLICK Manual de usuario

User’s Guide

English

Optical Measuring

System

SYLVAC-SCAN

REFLEX-CLICK 52

CONTENTS

1 Introduction 3

1.1 General 3

1.2 Safety rules and precautions 3

1.2.1 Strict adherence to the User’s Guide 3

1.2.2 User’s liabilities 3

1.2.3 Personnel liabilities 3

1.2.4 Physical and material risks 3

1.2.5 Intended use of the machine 4

1.2.6 Guarantee and liability 4

1.2.7 Individual protection 4

1.2.8 Safety guards and covers 4

1.2.9 Informal safety precautions 4

1.2.10 Personnel training 4

1.2.11 Operating the machine 5

1.2.12 Safety practices in normal use 5

1.2.13 Risks of electrical shock 5

1.2.14 Maintenance, repair work and troubleshooting 5

1.2.15 Changes to the machine construction 5

1.2.16 Cleaning and recycling of the machine 5

1.3 Description of the machine 6

1.4 Speciﬁcations 7

2 Installation 8

2.1 Equipment 8

2.2 Lifting the machine 8

2.3 Installing the machine 8

2.4 Establishing cable connections 9

3 Assembly 9

3.1 General 9

3.2 Headstock 9

3.3 Tailstock 10

3.4 Workholding 10

4 Quick operation guide 11

4.1 Measuring system 11

4.2 Getting started 11

4.3 Calibrating the machine 11

4.4 Calibration error 11

4.5 Measuring 12

4.6 Shutting down 12

5 Maintenance 13

5.1 Maintenance schedule 13

5.2 Cleaning 13

5.3 Setting 13

6 Troubleshooting 13

6.1 In case of failure 13

6.2 Problems at start up 14

7 Guarantee 14

8 Declaration of conformity 15

1. INTRODUCTION

1.1

General Right of modiﬁ cation

The content of this manual together with all product

related speciﬁ cations may be subject to changes

without prior notice. All other rights are reserved.

The full range of optical measuring systems from

SYLVAC SA for non-contact measurement is based

a well-tested technology used in a wide variety of

common and sophisticated systems.

The SYLVAC-SCAN 52 REFLEX-Click optical system

is controlled through the SYLVAC-REFLEX Scan sof-

tware running under Windows 7 Professional.

This User’s Guide provides the needed information

on the system along with all speciﬁ cations.

This User’s manual may not be copied, reproduced

or translated into another language, whether in

whole or in part whatever the process used, without

the written consent of SYLVAC SA.

Warning

To make sure the machine will operate securely and

get accurate measurement results, carefully read

this User’s Guide, but also the copy of the DVD de-

livered with the SYLVAC-REFLEX Scan software be-

fore operation.

1.2

Safety rules and

precautions

The SYLVAC-SCAN 52 REFLEX-Click has been designed with safety in mind. However, incorrect handling during

installation or operation may be a source of damages for the machine. All safety rules and precautions stated herein

must be observed to ensure effective use of the machine.

1.2.1

Strict adherence to

the User’s Guide

The French version (original) of this User’s Guide serves as reference. All other language versions are translated

versions only. In any case, you should have one original in your hand.

All those working on the machine should adhere to this User’s Guide, especially to the the safety precautions.

Rules and other procedures in force on the installation site to prevent injury to personnel must be strictly

observed.

1.2.2

User’s liabilities The user ensures that only the personnel and operators stated hereafter has the ability to operate the machine :

• All those who are familiar with the safety rules and precautions, but also the safety devices and operation of the

machine.

• All those who have read the section dealing with the safety instructions and warnings contained in this manual.

1.2.3

Personnel liabilities All those entrusted with the task to operate the machine shall commit themselves to strictly adhere to the following

beforehand:

• Take all safety precautions to prevent any injury.

• Read the section dealing with the safety instructions and warnings contained in this manual.

1.2.4

Physical and

material risks

The SYLVAC-SCAN 52 REFLEX-Click has been produced based on the current knowledge as regards engineering,

also in compliance with the safety rules in force. However, its operation may prove to be dangerous to the personnel

and/or cause damages to the machine or its components. Therefore, the machine must only be used as intended

whilst being perfectly protected. Any failure susceptible to adversely affect the security must be immediately eliminated.

1.2.5

Intended use

of the machine

The machine is to be used for non-contact measurement solely. Any other use will be regarded as improper use and

SYLVAC shall not be responsible for any incurred damages. Furthermore, the use as intended involves that:

• All operating instructions contained in this manual are strictly observed;

• All checking and maintenance operations are executed as set forth in this manual.

1.2.6

Guarantee

and liability

1.2.7

Individual

protection

• The customer is liable to provide the equipment required to ensure individual protection of the personnel.

• All existing safety guards and devices must be regularly inspected.

1.2.8

Safety guards

and covers

• All safety guards and covers must be correctly mounted for safe operation prior to booting up the machine.

• Never operate the machine with removed safety guards and covers unless the machine has been switched off

and adequately secured against inadvertent start.

• In the event that only a part of the components have been delivered, the customer is responsible for mounting

and fastening all safety guards securely as instructed.

1.2.9

Informal safety

precautions

• The User’s manual must be permanently within reach at the machine’s location.

• All informal and local safety rules along with the requirements dealing with environmental protection must be

made available and fully respected.

• Keep all safety and warning labels on the machine visible all the times.

1.2.10

Personnel training • Only trained and instructed personnel, aware of the safe operating procedures, is allowed to work on the machine.

• Personnel abilities for the machine assembly, installation, preparation, operation and maintenance must be

clearly deﬁ ned.

• The personnel in the course of training is not allowed to execute any work on the machine unless a skilled

operator is present.

Our General Terms of Delivery are applicable to the whole range of our products. These terms

will be provided to the Customer upon signature of an agreement at the latest. In no event

shall we be liable for personnel injury and/or damages due to either of the following causes:

• Improper use of the machine.

• Inappropriate assembly, installation, operation or preventive maintenance of the machine.

• Machine operation though defective safety guards due to incorrect or inefﬁcient assembly.

• Failure to follow all shipping, storage, assembly, preparation, start-up and maintenance instructions

• Modiﬁcations to the machine without our written consent and approval.

• Lack of inspection for the machine parts subjected to wear.

• Incorrect execution of repair works.

• Cases where damages are due to interacting particles or force majeure

1.2.11

Operating

the machine

• Never attempt to make any software-oriented changes on the machine!

• Electrical power of the machine is isolated by the ON/OFF switch located on the front face of the machine.

• The operating command can only be enabled by personnel with the necessary experience.

1.2.12

Safety practices

in normal use

1.2.13

Risks of electrical

shock

• Any alteration to the power supply can only be done by a qualiﬁ ed personnel.

• Electrical equipment of the machine needs to be checked regularly. Loosened or damaged cables must be

removed.

• if works on components connected to the mains are necessary, call someone else to activate the main switch.

1.2.14

Maintenance,

repair work and

troubleshooting

• Always execute any recommended work for setting, maintaining and inspecting the machine without delay.

• Have the transmission mechanism be maintained solely by a qualiﬁ ed personnel, formally accredited

• by SYLVAC SA.

• Ensure the parts in front and at the rear of the machine against untimely start.

• Turn off the machine and make sure the main switch remains in the off position before undertaking

• any maintenance, repair or inspection work.

• When replacing heavy components or large parts of the machine, use a lifting equipment to ensure a correct

handling.

• Check that all unscrewed elements are set aside securely.

• Inspect the safety devices for good and proper operation as soon as the preventive maintenance could be

performed.

1.2.15

Changes to the

machine construction

• No modiﬁcation, add-on or transformation can be made to the machine without previous approval of SYLVAC SA.

• Any intention to make drastic changes to the machine requires the written consent of SYLVAC SA.

• Worn building parts of the machine must be replaced at once.

• Use only spare-parts or wearing parts of origin.

• No guarantee can be given for secondhand spareparts that they are designed and manufactured to meet the

requirements and the convenient security level.

• Never use the machine unless all safety devices can ensure a safe operating.

• Make sure nobody is expose to a shock hazard before powering up the machine.

• Check all safety devices for effectiveness and possible damages at least once per teamwork period.

• Never connect/disconnect the cables used to link the machine to the electronic controls with the PC/controller

powered up.

• Do not touch the mobile parts of the machine as long as the measurement process having be started up isn’t

completed.

• Do not switch the machine back again.

1.2.16

Cleaning and

recycling

Used hazardous materials and chemicals should be processed and recycled according to the local regulations as

regards waste management, especially:

• During maintenance work on lubricating systems and devices.

• During cleaning work requiring the use of solvents.

1.3

Description of

the machine

The SYLVAC-SCAN 52 REFLEX-Click designed by SYL-

VAC is aimed at providing Users with the best solution

for fast and easy measurement of turned parts.

The machine is made to inspect any measurable

feature statically (length, diameters, angles, radii

and the like) or dynamically (e.g. runout, coaxiality,

accross ﬂ ats) for the model equipped with a rotating

headstock (optional).

Running the SYLVAC-REFLEX Scan software, a single

press on the REFLEX-Click button allows automatic

measurement of main part features such as lengths

and diameters.

In addition, the SYLVAC-REFLEX Click mode will detect

whether a programme matching the part geometry

already exists, thus rendering all inspection

operations much easier.

The mounting carriage of the machine includes the

headstock (either static or rotating) along with the

tailstock, which enables varying part lengths to be

conveniently adjusted.

As the measurement is being taken, the part is main-

tained on the carriage while the area around the data

point is illuminated with a green parallel light. A part

image is then projected on the highresolution CCD

linear sensors, acting as light detectors. All emitted

signals are then analysed and computed as mea-

sured values.

The motorised carriage is controlled over the PC.

The system uses an incremental glass scale to

check its displacement.

The measuring system together with the PC are the

machine’s main components.

A Top cover protecting the light

sources

B Setting master (located under

the cover)

C Headstock (static or rotating)

D Tailstock

E REFLEX-Click button

F Optics cover.

G Main ON/OFF switch

TESA-SCAN 25

TESA-SCAN 50 Plus TESA-SCAN 52

TESA-SCAN 80 / 80 Plus

TESA-SCAN 50 / 50 CE Plus

1550

2357

907

1600

493

880 880

720

640

640 500

840

1000

435

860

800 580

1130

800 580

> TESA-SCAN dimensions

TESA-SCAN 25

TESA-SCAN 50 Plus TESA-SCAN 52

TESA-SCAN 80 / 80 Plus

TESA-SCAN 50 / 50 CE Plus

1550

2357

907

1600

493

880 880

720

640

640 500

840

1000

435

860

800 580

1130

800 580

> TESA-SCAN dimensions

1.4

Speciﬁcations

SPECIFICATIONS Metric Inches

Overall Dimensions

Machine (H x L x P) 840 x 1000 x 435 mm 33.1 x 39.4 x 17.1 in

Mass

Machine with centres ≈ 105 kg ≈ 230 lbs

Packed Machine ≈ 165 kg ≈ 360 lbs

Operating temperature

Storage temperature 5 to 45 °C 40 to 115 °F

Relative humidity (storage) 80% max 80% max

Operating temperature 10 to 40 °C 50 to 105 °F

Relative humidity (operating)

(non-condensing) 80% max 80% max

Power supply 24 VDC, 5 A (external powering provided with the machine: 100-240 VAC / 24 VDC)

Performances (at 20° ±1°C)

Resolution

Monitor 0,0001 mm 0.000004 in

Highest repeatability (2s = 95%)

Lengths 2,5 μm 0.0001 in

Diameters 1,0 μm 0.00004 in

Precision MPE (D and L in mm)

Lengths ±(4 + L/100) μm ± (0.16+L/100)/1000 in

Diameters ±(1.5 + D/100) μm ± (0.06+D/100)/1000 in

Additional data

Load capacity (between centres) Ø 100 mm x L 300 mm Ø 3.9 in x L 11.8 in

Weight of the part Ø 0,5 - Ø 52 mm x L 300 mm Ø 0.02 - Ø 2.05 in x L 11.8 in

Masse de la pièce < 4 kg < 8.8 lbs

Displacement

Main displacement speed (X-axis) 200 mm/s

Displacement in rotation 1 t/s

Duration of a normal cycle

(static measurement of 10 dimensions) 15 – 25 s

Noise level LpA <70 dB (A)

All indicated values are based on the results obtained from clean and ground components measured at 20°C. They may be altered by

the component shape and surface ﬁnish.

2. INSTALLATION

Mechanical components and cables Sylvac-SCAN 52 REFLEX-CLICK

Measuring centre 902.5520 902.5521

Cables (power cord, USB and RS232) yes yes

Two MK2 male centres 902.6250 902.6250

The components of the main system are listed in the tables below.

2.1

Equipment

Hardware and software Order number

PC, keyboard, mouse, Windows 7 Professional multilingual operating system H04760023OS

SYLVAC-REFLEX Scan application software H02460100

20-inch ﬂat screen (mains cable included) H04760091

2.1.1

Local system

conﬁguration

The machine is controlled over a PC running Win-

dows 7 Professional. This multilingual version from

Windows makes it possible for the system to be

conﬁgured according to local attributes.

Check that all listed components are present. If so,

report any damage to SYLVAC SA immediately.

Should the whole system be temporarily stored be-

fore installation, make sure that it is safely packed

and

efﬁciently protected indoors. For the system conﬁ

guration, access the Control Panel and click Re-

gional and Language Options within the Windows

menu.

Avoid high humidity (over 80%) or extreme tempe-

rature (below 5°C or above 45°C).

2.2

Lifting

the machine

The machine should be lifted manually from both

lateral sides. This is done in strict adherence with

the local safety rules.

A lifting device can also be positioned below the

machine for installation.

2.3

Installing

the machine

For a further information on the required ambient

conditions, refer to the Speciﬁ cations, section 1.4.

The machine should be installed on a ﬂ at stable sur-

face, capable of supporting the machine’s weight.

Once the installation is completed, remove all pro-

tective foams under the tailstock and close to the

qualiﬁ cation plate. Finally, set the machine levelling

feet accordingly.

The machine uses a single-phase power. Normal

noise levels are acceptable, but high spikes in vol-

tage resulting from overloaded current must be

avoided.

Warning

Check that the mains supply matches that of the PC

and the monitor before connecting both of them.

Never attempt to alter the voltage of the PC/Controller.

In the event the voltage used for servicing the

machine is unlike the mains supply, contact your lo-

cal SYLVAC’s agent.

2.4

Establishing

cable connections

All cable connections are made with the machine

switched off.

The wiring plan showing a typical environment may

vary according to the PC used.

The physical position of each connection to the PC

depends on the properties of the PC type.

A Mains power

B RS232 serial port (control of the motors)

C USB cable (connected to the machine)

D Monitor connection

E Keyboard connection

F Mouse connection

3. ASSEMBLY

The part to be measured is held in a workholding located into both headstock and tailstock mounted on the carriage.

The whole assembly is pictured below.

3.1

General

The static or rotating headstock is ﬁ xed into position on the left-hand side of the bench, before being exactly

centred in order to ensure the highest measuring accuracy.

3.2

Headstock

The tailstock is mounted on the carriage, and then precisely centred thanks to the guiding rails on the granite machine’s base.

The clamp system has been specially designed to eliminate any play and to ensure optimum centring.

The tailstock position can be changed to accommodate workpieces having different lengths.

3.3

Tailstock

1 Move the tailstock until the whole

length of the part is matched, while

turning the handle toward the right.

2 Load the part to be measured.

3 Turn the handle toward the right late-

rally, while rotating it through to 180°

to ensure ﬁ rm holding of the part.

The workholding is an industry standard Morse 2 used for centring the headstock and tailstock. To insert tooling

properly, use only a gentle movement until the taper locks.

If locking failed, check the part, the headstock and tailstock for cleanliness. Make sure the tooling release screws

are retracted, and use them to release the centres.

Do not use excessive force or shock loads as this might result in damages to the sliding mechanism.

3.4

Workholding

A Clamp handle

B Daily setting master

C Tooling release screw

D Headstock

E Tailstock

F Morse 2 taper body

G Morse 2 taper end

H Tooling release screw

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