Stratus SAE-C10C Guía

Stratus 2 Post Overhead Li Installaon & Operaon & Maintenance Instrucons

Model No.: SAE-C10C

2 Post Overhead Li

Sing (1) Point Manual Release

Liing Capacity:10000LBS

Installaon & Operaon

Maintenance & Instrucons

Important Note

1.This equipment can not be installed, operated or repaired without reading instrucons.

2.Electricy must be hooked up by cered electrician.

3.Do not use this equipment beyond its rated capacity.

Directory

1-The amin features of the equipment ……………………………………………………………………………………4

1.1-Product descripon……………………………………………………………………………………………………4

1.2-Features of the product ………………………………………………………………………………………………4

1.3-Satey mark of the product ……………………………………………………………………………………………4

2-Technical Date of the equipment ………………………………………………………………………………………5

2.1-Product Dimensions …………………………………………………………………………………………………6

2.2-Tools required…………………………………………………………………………………………………………7

3-Installaon ………………………………………………………………………………………………………………8

3.1-Preparaon ……………………………………………………………………………………………………………8

3.2-Foundaon requirements……………………………………………………………………………………………8

3.3-Installaon steps ……………………………………………………………………………………………………10

4-Equipment Installaon …………………………………………………………………………………………………13

4.1-Assemble Columns …………………………………………………………………………………………………13

4.2-Assemble overhead top beam ………………………………………………………………………………………13

4.3-Posion Columns ……………………………………………………………………………………………………16

4.4-Install overhead top beam……………………………………………………………………………………………16

4.5-Adjust Carriage………………………………………………………………………………………………………17

4.6-Install Equalized Cables (2 Cables in total) …………………………………………………………………………17

4.7-Install Hydraulic Hose (2 Hose in total) ……………………………………………………………………………18

4.8-Install Safety Lock Release Cable……………………………………………………………………………………19

4.9-Install Power Unit……………………………………………………………………………………………………19

4.10-Safety Lock Release Cable & Hose & Top Limiter Switch Wire Protecon cover…………………………………20

4.11-Install Anchor Bolt…………………………………………………………………………………………………22

4.12-Install Arms and Pulling Rod………………………………………………………………………………………22

5-Check Before Start………………………………………………………………………………………………………23

5.1-Mechanical Installaon Check………………………………………………………………………………………23

5.2-Electrical Hook Up Check……………………………………………………………………………………………23

5.3-Hydraulic System Tesng ……………………………………………………………………………………………24

5.4-Load Test ……………………………………………………………………………………………………………24

6-Operaon and Use……………………………………………………………………………………………………25

6.1-Operaon …………………………………………………………………………………………………………25

6.2-Raising/Liing………………………………………………………………………………………………………25

6.3-Stopping ……………………………………………………………………………………………………………25

6.4-Lowering ……………………………………………………………………………………………………………25

7-Safety …………………………………………………………………………………………………………………25

7.1-Important Reminder………………………………………………………………………………………………25

7.2-Vehicle Posion……………………………………………………………………………………………………26

7.3-Risk of Vehicle Falling O form the li……………………………………………………………………………26

8-Maintenance …………………………………………………………………………………………………………26

8.1-Every Month Hydraulic System……………………………………………………………………………………26

8.2-Every 3 Month Safety Maintenance………………………………………………………………………………26

8.3-Every 6 Month Hydraulic Pump……………………………………………………………………………………27

8.4-Every 12 Month……………………………………………………………………………………………………27

8.5-Regular Lubricaon…………………………………………………………………………………………………27

9-Troubleshoong Guide………………………………………………………………………………………………28

10-Structure and Parts List……………………………………………………………………………………………29

10.1-Main column………………………………………………………………………………………………………29

10.2-Vice column………………………………………………………………………………………………………30

10.3-Carriage Assembly…………………………………………………………………………………………………31

10.4-Overhead Crossbeam Installaon………………………………………………………………………………32

10.5-Main column safety lock assembly………………………………………………………………………………33

10.6-Slave column safety lock assembly………………………………………………………………………………34

10.7-Two stage arm assembly…………………………………………………………………………………………35

10.8-Three stage arm assembly………………………………………………………………………………………35

1-The main features of the equipment

1.1-Product descripon

This product is a hydraulic li. The product is manual single point lock release, easy to operate. It is suitable for

inspecon, repair and maintenance of a vehicles below 10000lbs.

1.2-Features of the product

When the power unit of the hydraulic li is connected to the power supply, press the switch, the gear pump works,

and the hydraulic oil pushes the piston rod up, which is brought to the pulley and the pulley and the safety lock

tooth will blink and bite each other during each ascent. At the same me, to ensure that the hydraulic system will

not cause slippage.

1.3-Satey mark of the product

Do not come under the vehicle during

operaon. This can cause injury and

death.

Evacuate to a safe place instantly the

event that the vehicle ps. This can cause

injury or death.

Before lowering the li, check that

there are no obstrucons under the

vehicle or the li arms.

Do not operate damaged equipment.

When the vehicle is lied, do not rock

it as this may dislodge it.

Only trained person may operate the

equipment. Inexperience can cause acci-

dents.

Do not li a vehicle using on pair of

arms only.

Do not operate the push buon except

the worker.

Do not rock the vehicle when lied. Do

not use a high pressure cleaner to the

vehicle lower part.

To avoid being electrocuted, disconnected

the main power before opening the con-

trol panel.

To avoid injury, keep your feet clear of

the arms and carriages.

Read and fully understand the manual

before using the li.

Not allowed unauthorized persons in

the work area.

Before going under the li. Make sure that

the safety pawls are engaged.

Posion vehicle with center of gravity

midway between adapters.

Make sure that the front and back balance

when placing the car, otherwise the car

will fall.

Do not modify the control panel or the

safety funcons as this may impair

their funcon.

Model SAE-C10C

Symmetric Installaon Asymmetric Installaon

Liing capacity 10000lbs/4500kg 10000lbs/4500kg

Liing height 74 13/16″/1900mm 74 13/16″/1900mm

Min. height 3 15/16″/100mm 3 15/16″/100mm

Column inside 118 3/16″/3002mm 110 5/8″/2810mm

Drive through 106″/2693mm 101″/2565mm

Liing me About 50 sec. About 50 sec.

Lowering Time About 40 sec. About 40 sec.

Column thickness of steel 1/4″/5.5mm 1/4″/5.5mm

Carriage thickness of steel 1/4″/5.5mm 1/4″/5.5mm

Arms thickness of steel 1/4″/6mm 1/4″/6mm

Arm range 26 3/4″-48 7/16″;34 5/8″-56 11/16″;

680-1230mm/880-1440mm

26 3/4″-48 7/16″;34 5/8″-56 11/16″;

680-1230mm/880-1440mm

Diameter of cable 3/8″/Φ9mm 3/8″/Φ9mm

Voltage 220V 220V

Power 2.2Kw 2.2Kw

Frequency 60Hz 60Hz

Phase 1Ph 1Ph

Breaker 30A 30A

Hydraulic oil AW46/AW32 AW46/AW32

Shipping size 114″×30″×32″;2880×740×810mm 114″×30″×32″;2880×740×810mm

Equipment weight 1440lbs/654kg 1440lbs/654kg

2-Technical Date of the equipment

2.1-Product Dimensions

Symmetric Installaon

Asymmetric Installaon

2.2-Tools required

Hamer, Socket Wrench Set, Hex Wrench Set, Adjustable Wrench, Screwdriver, Measuring Tape(16’+),Long-Nose Pli-

er, Circlip Pliers, Electric Rotary Hammer, Drill (3/4″), Safety Glasses, Work Gloves, Safety Helmet, Forkli/Crane or

something similar.

Name Picture

Rotary hammer drill (Φ19)

Carpenter’s chalk

Hammer

Screw sets

Level bar

Tap measure

English spanner (12″)

Pliers

Ratchet spanner with socket (28#)

Socket head wrench (3#,5#,8#)

Lock wrench

Wrench set (10#,13#,14#,15#,17#,19#,24#,27#,30#)

3-Installaon

This 2 Post Overhead Li is the most common equipment for repairing cars. Its installaon is not only related to the

maintenance eciency but also to personal safety of the maintenance technicians. Therefore, the installaon must

be completed by cered installers according to the User Manual, and in accordance with installaon regulaons.

Recommend to use manufacturer supplied anchor bolts.

Warning: This equipment has 2 installaon methods, which is symmetrical installaon and asymmetric installaon.

No maer which installaon method is selected, all installaon processes including foundaon, beam, column, and

cable xing methods must refer to the corresponding installaon method. Failure to do so may result in equipment

being unusable or damaged.

3.1-Preparaon

3.2-Foundaon requirements

Specicaon of concrete must be adhered to the specicaon as following. Failure to do so may result in li and or

vehicle falling.

◇Concrete must be thickness 200mm minimum and without reinforcing steel bars, and must be completely dry

before li installaon.

◇Concrete must be in good condion and must be of test strength 3000PSI (211kg/cm²)minimum.

◇Floor must be level with no cracks or holes.

Warning: The size and concrete parameters of the foundaon are the minimum strength and foundaon depth pa-

rameters of the installaon. The user needs to adjust the thickness and oor space of the foundaon according to the

maximum weight. It can also be done at the dealer’s suggeson.

Steps of installaon

◇Locaon of installaon

Check and insure the installaon locaon (concrete, layout, space size etc.) is suitable for li installaon.

◇Use a carpenter’s chalk line to establish installaon layout of base plate.

3.3-Installaon steps

Step 1:Check the pats before assembly.

Packaged li and hydraulic power unit.

Step 2:Move aside the parts and check the parts according to the shipment parts list.

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