Sorel HCC 6 Manual de usuario

Read carefully before installation, commissioning and operation

Heating-Controller HCC 6

Installation and operating instructions

Weather controlled heat circuit regulator

carefully before

on comm

ng and operation

Content

A.1. - EC declaration of conformity 3

A.2. - General instructions 3

A.3. - Explanation of symbols 3

A.4. - Changes to the unit 4

A.5. - Warranty and liability 4

B.1. - Speciﬁcations 5

B.2. - Temperature resistance table

for Pt1000 sensors 5

B.3. - About the controller 6

B.4. - Scope of supply 6

B.5. - Disposal and pollutants 6

B.6. - Hydraulic variants 7

C.1. - Wall installation 8

C.2. - Electrical connection 9

C.3. - Installing temperature sensors 10

C.4. - Electrical terminals 11

E.1. - Display and input 12

E.2. - Commissioning help 13

E.3. - Free commissioning 13

E.4. - Menu sequence and menu structure 14

1. - Measurements 15

2. - Statistics 16

2.1. - Today 16

2.2. - 28-days 16

2.3. - Operating hours Heat Circuit 16

2.4. - Operating hours Cooling 16

2.5. - Operating hours add. heating 16

2.6. - Error messages 16

2.7. - Reset / clear 16

3. - Times 17

3.1. - Time & Date 17

3.2. - Heating circuit day 17

3.3. - Heating Comfort 17

3.4. - Cooling times 17

4. - Operating modes 18

4.1. - Heating circuit 18

4.2. - Cooling 18

4.3. - Dehumidiﬁer 19

4.4. - Manual 19

4.5. - Heat circuit reference 19

4.6. - 14 day reference 19

5. - Settings 20

5.1. - Heat circuit 20

5.1.1. - Su/Wi Day 20

5.1.2. - Su/Wi night 20

5.1.3. - Curve 21

5.1.4. - Day correction 22

5.1.5. - Night correction 22

5.1.6. - Comfort temperature boost 22

5.1.7. - Reference/actual - 22

5.1.8. - Reference/actual + 23

5.1.9. - Delay 23

5.1.10. - min. ﬂow (heating) 23

5.1.11. - max. ﬂow (heating) 23

5.2. - Settings cooling 24

5.2.1. - Cooling correction 24

5.2.2. - Off hysteresis 24

5.2.3. - On hysteresis 25

5.2.4. - Slope reference ﬂow 25

5.2.5. - Room reference cooling 25

5.2.6. - Min. ﬂow cool 25

5.2.7. - Max. ﬂow cool 25

5.2.8. - Delay 25

5.2.9. - Cool storage 25

5.3. - Dehumidiﬁer 26

5.3.1. - Reference humidity 26

5.4. - Manual humidity 26

5.5. - Room controller 27

5.5.1. - Inﬂuence room temperature 27

5.5.2. - Room ref. day 27

5.5.3. - Room ref. night 27

6. - Protective functions 28

6.1. - Anti-seizing 28

6.2. - Frost protection 28

7. - Special functions 29

7.1. - Sensor calibration 29

7.2. - Commissioning 29

7.3. - Factory settings 29

7.4. - Expansions 30

7.5. - Mixer 30

7.5.1. - Turn time 30

7.5.2. - Pause-Factor 30

7.5.3. - Increase 30

8. - Menu lock 31

9. - Service values 32

10. - Language 33

Z.1. Malfunctions with error messages 34

Z.2. Replacing the fuse 35

Z.3. Maintenance 35

Safety instructions

A.1. - EC declaration of conformity

By afﬁxing the CE mark to the unit the manufacturer declares that the HCC 6 conforms to the

following relevant safety regulations:

- EC low voltage directive

73/23/EEC, as amended by 93/68/EEC

- EC electromagnetic compatibility directive

89/336/EEC version 92/31/EEC version 93/68/EEC

Conformity has been veriﬁed and the corresponding documentation and the EC declaration

of conformity are kept on ﬁle by the manufacturer.

Danger

Caution

A.2. - General instructions

These installation and operating instructions contain basic instructions and important

information regarding safety, installation, commissioning, maintenance and the optimal

use of the unit. Therefore these instructions must be read completely and understood

by the installation technician/ specialist and by the system user before installation,

commissioning and operation of the unit.

The valid accident prevention regulations, VDE regulations, the regulations of the lo-

cal power utility, the applicable DIN-EN standards and the installation and operating

instruction of the additional system components must also be observed. The controller

does not under any circumstances replace any safety devices to be provided by the

customer!

Installation, electrical connection, commissioning and maintenance of the unit may

only be carried out by specialists who possess the appropriate training. For the user:

Make sure that the specialist gives you detailed information on the function and opera-

tion of the controller. Always keep these instructions in the vicinity of the controller.

A.3. - Explanation of symbols

Failure to observe these instructions can result in danger to life from electric

voltage.

Danger

Failure to observe these instructions can result in serious damage to health

such as scalding, or even life-threatening injuries.

Caution

Failure to observe these instructions can result in destruction of the unit or the

system, or damage to the environment.

Information which is especially importation for the function and optimal use of

the unit and the system.

It is essential that you read this!

A.4. - Changes to the unit

A.5. - Warranty and liability

The controller has been manufactured and tested with regard to high quality

and safety requirements. The unit is subject to the statutory guarantee

period of two years from the date of sale.

The warranty and liability shall not include, however, any injury to persons or material

damage that is attributable to one or more of the following causes:

- Failure to observe these installation and operating instructions

- Improper installation, commissioning, maintenance and operation

- Improperly executed repairs

- Unauthorised structural changes to the unit

- Installation of additional components that have not been tested

together with the unit

- Any damage resulting from continued use of the unit despite an

obvious defect

- Failure to use original spare parts and accessories

- Use of the device for other than its intended purpose

- Operation above or below the limit values listed in the speciﬁcations

- Force majeure

- Changes, additions to or conversion of the unit are not permitted without

written permission from the manufacturer

- It is likewise forbidden to install additional components that have not

been tested together with the unit

- If it becomes clear that safe operation of the unit is no longer possible,

for example because of damage to the housing, then turn the controller

off immediately

- Any parts of the unit or accessories that are not in perfect condition must

be exchanged immediately

- Use only original spare parts and accessories from the manufacturer.

- Markings made on the unit at the factory must not be altered, removed

or made illegible

- Only the settings actually described in these instructions may be made

on the controller

Changes to the unit can compromise the safety and function of the unit

or the entire system.

Safety instructions

Danger

°C 0 102030405060708090100

Ω1000 1039 1077 1116 1155 1194 1232 1270 1308 1347 1385

Description of controller

B.1. - Speciﬁcations

2.1 Speciﬁcations:

Mains Voltage 230VAC +/- 10%

Mains frequency 50...60Hz

Power consumption 2VA

Total switched power 460VA (Relay outputs 1-3)

Switched power per relay 460VA for AC1 / 185W for AC3

Internal fuse 2A slow blow 250V

Protection category IP40

Protection class II

Sensor inputs 5x Pt1000 temperature sensor

1x humidity sensor

1x Remote adjuster

Measuring range -40 to 110°C

Permissible ambient conditions:

Ambient temperature

for controller operation 0°C...40°C

for transport/storage 0°C...60°C

Air humidity

for controller operation max. 85% humidity at 25°C

for transport/storage no moisture condensation permitted

Other speciﬁcations and dimensions

Housing design 2-part, ABS plastic

Installation methods Wall installation, optionally panel installation

Overall dimensions 163mm x 110mm x 52mm

Aperture installation dimensions 157mm x 106mm x 31mm

Display Fully graphical display 128 x 64 dots

Light diode Multicolour

Operation 4 entry keys

Temperature sensors: (may not be included in the scope of supply)

Immersion sensor Pt1000, e.g. immersion sensor TT/P4

Pipe-mounted sensor Pt1000, e.g. pipe-mounted sensor TR/P4

Outdoor sensor Pt1000, e.g. outdoor sensor TA52

Remote adjuster Pt1000, Typ RC22

Sensor leads 2x0.75mm² extendable up to 30m

B.2. - Temperature resistance table for Pt1000 sensors

B.3. - About the controller

The weather controlled Heat Circuit Controller HCC 6 facilitates efﬁcient use and func-

tion control of your heating system. The device is impressive most of all for its function-

ality and simple, almost self-explanatory operation. For each step in the input process

the individual entry keys are assigned to appropriate functions and explained. The

controller menu contains headwords for the measured values and settings, as well as

help texts or clearly-structured graphics.

The HCC6 is a weather controlled Heating controller with heating request and for sys-

tems with one controlled heat circuit (=with mixer) and cooling function via air cooling

system.

Important characteristics of the HCC6:

- Depiction of graphics and texts in a lighted display

- Simple viewing of the current measurement values

- Statistics and monitoring of the system by means of statistical graphics, etc.

- Extensive setting menus with explanations

- Menu block can be activated to prevent unintentional setting changes

- Resetting to previously selected values or factory settings

- various additional functions are or will be available e.g. 0...10V connection for boiler control

B.4. - Scope of supply

- Heating controller HCC 6

- 3 screws 3,5x35mm and 3 plugs 6mm for wall installation

- 6 strain reliefs with 12 screws, replacement fuse 2AT

- installation and operating instructions HCC 6

Optionally contained depending on design/order:

- 1x outdoor sensor e.g. TA52 (Pt1000)

- 1-2x pipe-mounted sensor e.g. TR/P4 (Pt1000)

- 1x buffer sensor e.g. TT/P4 (Pt1000)

- 1x Indoor sensor/remote adjuster with mode switch RC22

- 1x Immersion sleeve e.g. TH150

- various additional functions expansion boards

Description of controller

B.5. - Disposal and pollutants

The unit conforms to the European RoHS directive 2002/95/EC for the restriction of

the use of certain hazardous substances in electrical and electronic equipment.

Caution

The unit must not under any circumstances be disposed of with ordinary

household refuse. Dispose of the unit only at appropriate collection

points or ship it back to the seller or manufacturer.

❄

Description of controller

B.6. - Hydraulic variants

Caution

The following illustrations should be viewed only as schematic dia-

grams showing the respective hydraulic systems, and do not claim to

be complete. The controller does not replace safety devices under any

circumstances. Depending on the speciﬁc application, additional system

components and safety components may be mandatory, such as check

valves, non-return valves, safety temperature limiters, scalding protec-

tors, etc., and must therefore be provided.

Caution

For panel installation, a

special installation set is

available as an accessory.

Installation

C.1. - Wall installation

1. Unscrew cover screw completely

2. Carefully pull upper part of housing

from lower part.

3. Set upper part of housing aside,

being sure not to touch the electronics

when doing so.

4. Hold the lower part of the housing

up to the selected position

and mark the 3 mounting holes.

Make sure that the wall surface

is as even as possible so that

the housing does not become

distorted when it is screwed on.

5. Using a drill and size 6 bit, drill 3

holes at the points marked on the

wall and push in the plugs.

6. Insert the upper screw and screw

it in slightly.

7. Fit the upper part of the housing

and insert the other two screws.

8. Align the housing and tighten the

three screws.

Caution

Install the controller only in dry areas and under the ambient conditions

described under B.1 „Speciﬁcations“. Carry out the following steps 1-8.

C.1.1.

C.1.2.

C.2. - Electrical connection

Before working on the unit, switch off the power supply and secure it

against being switched on again!

Check for the absence of power!

Electrical connections may only be made by a specialist and in compli-

ance with the applicable regulations. The controller may not be put into

operation if there is visible damage to the housing, e.g. cracks.

Caution

Danger

Low-voltage cables such as temperature sensor cables must be routed

separately from mains voltage cables. Feed temperature sensor cables

only into the left-hand side of the unit, and mains voltage cables only

into the right-hand side.

The cables being connected to the unit must not be stripped by more

than 55mm, and the cable jacket must reach into the housing just to the

other side of the strain relief.

The customer must provide an all-pole disconnecting device, e.g. a

heating emergency switch.

Caution

1.Open controller housing (see C.1)

2.Strip cables max. 55mm, insert, ﬁt the

strain relief devices, strip the last 8-9 mm

of the wires. (Fig.C.2.1)

3. Open the terminals using a suitable

screwdriver (Fig. C.2.1) and make electrical

connections on the controller (Pages 11)

4. Reﬁt upper part of housing and fasten with

screw.

6. Switch on mains voltage and place con-

troller in operation

Installation

C.2.1.

Installation

The temperature sensor cables must be routed separately from mains

voltage cables, and must not, for example, be routed in the same cable

duct!

The controller operates with Pt1000 temperature sensors which are accurate to the

degree, thus ensuring optimal control of system functions.

Caution

If needed the sensor cables can be extended to a maximum of 30m

using a cable with a cross-section of at least 0.75mm². Make sure that

there is no contact resistance!

Position the sensor precisely in the area to be measured!

Only use immersion, pipe-mounted or ﬂat-mounted sensor suitable for

the speciﬁc area of application with the appropriate permissible tem-

perature range.

C.3. - Installing temperature sensors

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