Sorel HCC 4 Manual de usuario

Read carefully before installation, commissioning and operation

Heating-Controller HCC 4

Installation and operating instructions

Weathercontrolled heat circuit regulator

pagepage

Content

A.1 EC declaration of conformity 3

A.2 General instructions 3

A.3 Explanation of symbols 3

A.4 Changes to the unit 4

A.5 Warranty and liability 4

B.1 Specications 5

B.2 Temperature resistance table

for Pt1000 sensors 5

B.3 About the controller 6

B.4 Scope of supply 6

B.5 Disposal and pollutants 6

B.6 Hydraulic variants 7

C.1 Wall installation 8

C.2 Electrical connection 9

C.3 Installing the temperature sensors 10

C.4 Installation of additional functions 10

D Electrical terminals 11

E.1 Display and input 12

E.2 Commissioning help 13

E.3 Free commissioning 13

E.4 Menu sequence and menu structure 14

1. Measurement values 15

2. Statistics 16

2.1 Today 16

2.2 28-days 16

2.3 Operating hours Heat Circuit 16

2.4 Operating hours Heat Circuit 2 16

2.5 Operating hours heating 16

2.6 Error messages 16

2.7 Reset / clear 16

3. Times 17

3.1 Time & Date 17

3.2 Heating circuit day 17

3.3 Heating comfort 17

4. Operating modes 18

4.1 Heat circuit 18

4.2 Heat circuit 2 18

4.3 Manual 19

4.4 Heat circuit reference 19

4.5 14 day reference 19

4.6 Heat circuit2 reference 19

4.7 Heat ciruit2 14 day reference 19

5. Settings Heating circuit 20

5.1 Su/Wi Day 20

5.2 Su/Wi Night 20

5.3 Curve 21

5.4 Day correction 22

5.5 Night correction 22

5.6 Comfort temperature boost 22

5.7 Reference/actual - 23

5.8 Reference/actual + 23

6. Settings Heating circuit 2 24

6.1 Curve 24

6.2 Day correction 25

6.3 Night correction 25

6.4 Comfort temperature boost 25

7. Protective functions 26

7.1 Anti-seizing protection 26

7.2 Frost protection 26

7.3 min.owtemperature 26

7.4 max.ow 27

7.5 max.ow2 27

7.6 Discharge protection 27

8. Special functions 28

8.1 Sensor calibration 28

8.2 Commissioning 28

8.3 Factory settings 28

8.4 Expansions 29

8.5 Mixer 29

8.6 Room controller 30

9. Menu lock 31

11. Language 31

10. Service values 32

Z.1. Malfunctions with error messages 33

Z.2 Replacing the fuse 34

Z.3 Maintenance 34

Safety instructions

Danger

Caution

A.1 EC declaration of conformity

Bya󰀩xingtheCEmarktotheunitthemanufacturerdeclaresthattheHCC4conforms

tothefollowingrelevantsafetyregulations:

- EClowvoltagedirective

73/23/EEC, as amended by 93/68/EEC

- EC electromagnetic compatibility directive

89/336/EEC version 92/31/EEC version 93/68/EEC

Conformityhasbeenveriedandthecorrespondingdocumentationand

theECdeclarationofconformityarekeptonlebythemanufacturer.

A.2 General instructions It is essential that you read this!

These installation and operating instructions contain basic instructions and important

information regarding safety, installation, commissioning, maintenance and the optimal

use of the unit. Therefore these instructions must be read completely and understood

by the installation technician / specialist and by the system user before installation, com-

missioning and operation of the unit.

The valid accident prevention regulations, VDE regulations, the regulations of the lo-

cal power utility, the applicable DIN-EN standards and the installation and operating

instruction of the additional system components must also be observed. The controller

does not under any circumstances replace any safety devices to be provided by the

customer!

Installation, electrical connection, commissioning and maintenance of the unit may only

becarriedoutbyspecialistswhopossesstheappropriatetraining.

Fortheuser:Makesurethatthespecialistgivesyoudetailedinformationonthefunc-

tionandoperationofthecontroller.Alwayskeeptheseinstructionsinthevicinityofthe

controller.

A.3 Explanation of symbols

Failure to observe these instructions can result in danger to life from elec-

tric voltage.

Danger

Failure to observe these instructions can result in serious damage to

health such as scalding, or even life-threatening injuries.

Caution

Failure to observe these instructions can result in destruction of the unit

or the system, or damage to the environment.

Informationwhichisespeciallyimportationforthefunctionandoptimal

use of the unit and the system.

A.4 Changes to the unit

A.5 Warranty and liability

Thecontrollerhasbeenmanufacturedandtestedwithregardtohighquality

andsafetyrequirements.Theunitissubjecttothestatutoryguarantee

periodoftwoyearsfromthedateofsale.

Thewarrantyandliabilityshallnotinclude,however,anyinjurytopersonsormaterial

damagethatisattributabletooneormoreofthefollowingcauses:

- Failure to observe these installation and operating instructions

- Improper installation, commissioning, maintenance and operation

- Improperly executed repairs

- Unauthorised structural changes to the unit

- Installation of additional components that have not been tested together

 withtheunit

- Any damage resulting from continued use of the unit despite an obvious defect

- Failure to use original spare parts and accessories

- Use of the device for other than its intended purpose

- Operationaboveorbelowthelimitvalueslistedinthespecications

- Force majeure

- Changes,additionstoorconversionoftheunitarenotpermittedwithout

 writtenpermissionfromthemanufacturer

- Itislikewiseforbiddentoinstalladditionalcomponentsthathavenot

 beentestedtogetherwiththeunit

- If it becomes clear that safe operation of the unit is no longer possible,

for example because of damage to the housing, then turn the controller

 o󰀨immediately

- Any parts of the unit or accessories that are not in perfect condition must

be exchanged immediately

- Use only original spare parts and accessories from the manufacturer.

- Markingsmadeontheunitatthefactorymustnotbealtered,removed

or made illegible

- Only the settings actually described in these instructions may be made

on the controller

Changes to the unit can compromise the safety and function of theunit or

the entire system.

Safety instructions

Danger

B.2 Temperature resistance table for Pt1000 sensors

B.1 Specications

Electrical specications:

Mains Voltage 230VAC +/- 10%

Mainsfrequency 50...60Hz

Powerconsumption 2VA

Totalswitchedpower 460VA(Relayoutputs1-5)

Switchedpowerperrelay 460VAforAC1/185WforAC3

Internalfuse 2Aslowblow250V

Protection category IP40

Protection class II

Sensor inputs 5x Pt1000 temperature sensor

1x Room

Measuring range -40 to110°C

Permissible ambient conditions:

Ambient temperature

for controller operation 0°C...40°C

for transport/storage 0°C...60°C

Air humidity

for controller operation max. 85% humidity at 25°C

for transport/storage no moisture condensation permitted

Other specications and dimensions

Housing design 2-part, ABS plastic

Installation methods Wall installation, optionally panel installation

Overall dimensions 163mm x 110mm x 52mm

Aperture installation dimensions157mm x 106mm x 31mm

Display Fully graphical display 128 x 64 dots

Light diode Multicolour

Operation 4entrykeys

Temperature sensors: (maynotbeincludedinthescopeofsupply)

Immersion sensor Pt1000, e.g. immersion sensor TT/P4

Pipe-mounted sensor Pt1000, e.g. pipe-mounted sensor TR/P4

Outdoor sensor Pt1000, e.g. outdoor sensor TA52

Remote adjuster Pt1000, Typ RC21

Sensor leads 2x0.75mm² extendable up to 30m

°C 0 10 20 30 40 50 60 70 80 90 100

Ω1000 1039 1077 1116 1155 1194 1232 1270 1308 1347 1385

Description of controller

B.4 Scope of supply

• Heating controller HCC4

• 3screws3,5x35mmand3plugs6mmforwallinstallation

• 6strainreliefswith12screws,replacementfuse2AT

• installation and operating instructions HCC4

Optionallycontaineddependingondesign/order:

• 1xoutdoorsensore.g.TA52(Pt1000)

• 1-2xpipe-mountedsensore.g.TR/P4(Pt1000)

• 1xbu󰀨ersensore.g.TT/P4(Pt1000)

• 1xIndoorsensor/remoteadjusterwithmodeswitchRC21

• 1x Immersion sleeve e.g. TH150

• various additional functions expansion boards

B.5 Disposal and pollutants

The unit conforms to the European RoHS directive 2002/95/EC for the restriction of the

useofcertainhazardoussubstancesinelectricalandelectronicequipment.

Caution

Theunitmustnotunderanycircumstancesbedisposedofwithordinary

household refuse. Dispose of the unit only at appropriate collection points

orshipitbacktothesellerormanufacturer.

B.3 About the controller

TheweathercontrolledHeatCircuitControllerHCC4facilitatese󰀩cientuseandfunc-

tion control of your heating system. The device is impressive

most of all for its functionality and simple, almost self-explanatory operation.

Foreachstepintheinputprocesstheindividualentrykeysareassigned

to appropriate functions and explained. The controller menu contains

headwordsforthemeasuredvaluesandsettings,aswellashelptextsor

clearly-structured graphics.

ImportantcharacteristicsoftheHCC4:

• Depiction of graphics and texts in a lighted display

• Simpleviewingofthecurrentmeasurementvalues

• Statistics and monitoring of the system by means of statistical graphics, etc.

• Extensivesettingmenuswithexplanations

• Menublockcanbeactivatedtopreventunintentionalsettingchanges

• Resetting to previously selected values or factory settings

• various additional functions are available e.g. 0...10V connection for boiler control

Description of controller

Regulated heating circuit

withoutadd.heating

withoutbu󰀨er

Regulated heating circuit

withadd.heating

withoutbu󰀨er

Regulated heating circuit

withadd.heating

withbu󰀨er

2heat.circuits(reg./notreg.)

withadd.heating

withoutbu󰀨er

2heat.circuits(reg./notreg.)

withadd.heating

withoutbu󰀨er

2heat.circuits(reg./notreg.)

withadd.heating

withbu󰀨er

HCC

B.6 Hydraulic variants

Description of controller

Caution

Thefollowingillustrationsshouldbeviewedonlyasschematicdiagrams

showingtherespectivehydraulicsystems,anddonotclaimtobecomple-

te. The controller does not replace safety devices under any circumstan-

ces. Depending on the specic application, additional system compo-

nentsandsafetycomponentsmaybemandatory,suchascheckvalves,

non-return valves, safety temperature limiters, scalding protectors, etc.,

and must therefore be provided.

C.1.1

C.1.2

Caution

C.1 Wall installation

Install the controller only in dry areas and under the ambient conditions described

underB.1„Specications“.Carryoutthefollowingsteps1-8.

1.Unscrewcoverscrewcompletely

2. Carefully pull upper part of housing from

lowerpart.

3. Set upper part of housing aside, being

sure not to touch the electronics when

doing so.

4. Hold the lower part of the housing up

totheselectedpositionandmarkthe3

mountingholes.Makesurethatthewall

surface is as even as possible so that

the housing does not become distorted

whenitisscrewedon.

5. Using a drill and size 6 bit, drill 3 holes at

thepointsmarkedonthewallandpush

in the plugs.

6. Insert the upper screw and screw it in

slightly.

7. Fit the upper part of the housing and in-

serttheothertwoscrews.

8. Align the housing and tighten the three

screws.

Installation

C.2 Electrical connection

Installation

Danger

Before working on the unit, switch o󰀨 the power supply and secure it

againstbeingswitchedonagain!

Checkfortheabsenceofpower!

Electrical connections may only be made by a specialist and in comp-

liancewiththeapplicableregulations.Thecontrollermaynotbeputinto

operationifthereisvisibledamagetothehousing,e.g.cracks.

Caution

Low-voltagecablessuchastemperaturesensorcablesmustberouted

separately from mains voltage cables. Feed temperature sensor cables

only into the left-hand side of the unit, and mains voltage cables only into

the right-hand side.

Caution

The customer must provide an all-pole disconnecting device, e.g. a hea-

tingemergencyswitch.

Caution

The cables being connected to the unit must not be stripped by more than

55mm,andthecablejacketmustreachintothehousingjusttotheother

side of the strain relief.

1. Opencontrollerhousing(seeC.1.1)

2. Stripcablesmax.55mm,insert,tthe

strain relief devices, strip the last 8-9

mmofthewires.(Fig.C.2.1)

3. Open the terminals using a suitable

screwdriver(Fig.C.2.1)andmakeelec-

tricalconnectionsonthecontroller(see

sectionD)

4. Retupperpartofhousingandfasten

withscrew.

6. Switch on mains voltage and place

controller in operation

8...9

~30°

max. 55

C.2.1

Installation

C.3 Installing the temperature sensors

C.4 Installation of the additional functions via clamps Z1/Z2

Der Regler arbeitet mit Pt1000-Temperaturfühlern, die für eine gradgenaue Tempera-

turerfassungsorgen,umdieAnlagenfunktionregeltechnischoptimalsicherzustellen.

Caution

If desired the sensor cables can be extended to a maximum of 30m using a

cablewithacross-sectionofatleast0.75mm².

Makesurethatthereisnocontactresistance!

Position the sensor precisely in the area to be measured!

Onlyuseimmersion,pipe-mountedorat-mountedsensorsuitableforthespe-

cicareaofapplicationwiththeappropriatepermissibletemperaturerange.

Caution

S6isbydefaultconnectedbyjumperwiththeterminalblockS-toenablethe

heatingcircuitfunctions.Ifthejumperisremoved,theheatingcircuitisswitched

o󰀨.WhenconnectingtheremoteadjusterRC21thejumperhastoberemoved.

If a third party external thermostat is connected, it’s electrical contacts has to be

oatingandoflowresistance=0Ohm.

Caution

Connect sensor S3 in an optional 2nd heat circuit.

Theoptionalsensor4isusedtoswitcho󰀨theadditionalheatingatthebu󰀨er

storage.

The temperature sensor cables must be routed separately from mains voltage

cables, and must not, for example, be routed in the same cable duct!

Caution

Theinstructionsaresuppliedwiththeexpansionboard.Theinstallationhasto

becommencedaccordinglyandallwarningshavetobeobserved.

Caution

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