Sony IJ1001M Manual de usuario

4-410-047-11(1)

IJ1001M

IJ1001C/IJ1002C/IJ4001C

Energy Storage

Module / Controller

User’s Manual

Introduction

Thank you for choosing Sony’s energy storage module/controller.

The energy storage module comprises of lithium ion rechargeable batteries with 1.2 kWh capacity, and the controller enables a

central of multiple modules.

This manual provides information regarding safety precautions to prevent possible accidents and how to use the product.

Please read this manual carefully before use for safety and keep this manual handy for reference.

Main Features

Long life span

The battery can be expected to remain serviceable for more than 10 years, provided it is charged and discharged once in a day

at room temperature (23 deg. C).

Higher Safety

Olivine-type lithium iron phosphate batteries with excellent thermal stability and storage characteristics are used in this product.

The module also incorporates a self-monitoring function, for detection of any abnormalities in energy storage. The monitored

status can be communicated to an external controller to safely control the usage state of the battery.

Quick Charge

More than 90% of the capacity can be charged in one hour.

High Scalability

Multiple energy storage modules can be connected to the controller, and voltage and capacity can be customized according to

the intended use.

Table of Contents

Introduction ........................................2

Main Features....................................... 2

Accessories (included/sold separately) . . . . . . . . . . . . . . . 4

Accessories for controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Accessories for storage module. . . . . . . . . . . . . . . . . . . . . . 4

Other accessories sold separately. . . . . . . . . . . . . . . . . . . . 4

Safety Precautions...................................5

Precautions for use.................................. 8

Function Overview ..................................9

Controller ........................................... 9

Energy Storage Module ............................. 9

Part Names and Functions . . . . . . . . . . . . . . . . . . . . . . . . . .10

Controller ..........................................10

Energy Storage Module ............................14

Installation.........................................15

Installation Procedure ..............................15

Connection Method................................16

Connection Procedure .............................18

Charging...........................................20

Charging voltage and current . . . . . . . . . . . . . . . . . . . . . . 20

Replacing Energy Storage Modules . . . . . . . . . . . . . . . . .21

Error Messages .....................................22

Main Specifications.................................23

Other ..............................................24

Accessories (included/sold

separately)

Accessories for controller

 Bracket (2)

 Screw (M4×8) (for fixing brackets) (4)

Accessories for storage

module

 Power connector (1)

 Screw (M3×6) (for securing power connector) (2)

 Bracket (2)

 Screw (M4×8) (for attaching bracket) (2)

Other accessories sold

separately

It is recommended to use only Sony products with the

following model numbers.

 Communication cable

0.3 m (IJT-003)

1.0 m (IJT-010)

 Termination connector

IJS-001

 Power cable

For IJ1001C/IJ4001C

0.3 m (IJD-003: Red, Black)

1.0 m (IJD-010: Red, Black)

For IJ1002C

0.3 m (IJD-103: Red, Black)

1.0 m (IJD-110: Red, Black)

Note

 If you use a power cable other than the one shown above, be

sure to select a cable with suitable current rating.

Please contact Sony sales representative in case of

damage or missing accessories, or when purchasing

other accessories sold separately.

Safety Precautions

Definition of Symbols

Below are symbols used in this manual and the unit.

Please read through the following definitions before reading

the manual.

Warning

If you ignore these instructions, it can lead to a fire or electric

shock causing serious injury or death.

Caution

If you ignore these instructions, it can lead to electric shock

or other accidents causing injury or harm to nearby products.

Warning

If you do not follow the instructions below, it can

lead to a fire or electric shock causing serious

injury or death.

Instruction Use designated cable

A non-designated cable use can cause electric

shock. Be sure to use the cable designated in

this manual.

Prohibited Do not damage cables

If you damage a cable, it can cause a fire or

electric shock.

 Do not work over or damage a cable.

 Do not place heavy objects on a cable or

pull the cable.

 Do not place a heater near the cable, which

may result in the cable overheating.

 Do not tuck down a cable when installing in

a rack.

 When you unplug a communication cable,

be sure to hold the plug and pull it.

Instruction Connect a power cable and

communication cable properly

If you connect a power cable improperly,

contact resistance will increase and it may

damage the parts or cause a fire.

Insert the connector of the communication

cable all the way in. If it is connected

improperly, the system may be deactivated.

Sony products are designed with full consideration on safety.

However, all electrical appliances can be dangerous if used inappropriately; it can cause a fire or electric shock that leads to

serious injury or death.

For your protection, please read these safety precautions completely.

Safety Precautions

Prohibited Do not install in a closed area

If the module/controller is installed in a closed

area with no air-conditioning, heat may build

up inside the set and cause a fire.

Prohibited Do not place the set in direct sunlight

or near a heater

Doing so can cause deformation, a breakdown,

or a fire. Pay extra attention when you place

the set near windows.

Prohibited Do not install the set where excessive

oil smoke, steam, moisture or dust is

contained in the air

If the set is installed in such a place, it may

cause a fire or electric shock.

Instruction Wear insulating gloves and protection

glasses during installation and

connection

Wear insulating gloves and protection glasses

during installation and connection of the set

to prevent electric shock or other injuries.

No wet Do not allow water and/or foreign

objects inside the module

Water or foreign objects inside the module can

cause a fire or electric shock.

Should this occur, however, turn off the

“POWER ON/OFF” switch on the controller to

shut down, and remove the power connector

from the POWER CONNECTOR terminal of the

module.

Do not

disassemble Do not open the set unnecessarily

Opening and modifying the set can cause a

fire or electric shock.

Caution

If you ignore any of the following instructions, it

can cause injury or damage to nearby products.

Prohibited Do not cover the vent

If the vent is covered, heat may build up inside

the set and cause a fire.

 Do not put the set in a poorly ventilated and

narrow space.

 Remove any dust buildup in the vent.

 Do not place the set upside down or

sideways.

 Do not place on a shag carpet or bed.

 Do not cover the vent with a cloth, etc.

Instruction Install in a stable place

If you install the set in an unstable place, such

as an unstable rack, it may fall and cause injury.

Do not install upside down or sideways. The

set may drop and cause injury.

Instruction Use the designated packaging

materials for transportation

If you do not use the designated packaging

materials, the packaging material may be

damaged by vibration during transportation

and it may cause injury.

Instruction Install based on the designated way of

installation

If you do not follow the designated way of

installation, the set may drop due to the

strength poverty and can cause injury.

Instruction Fix a rack to the floor

If a rack falls by the weight of the set, it may

cause serious injury or death.

Safety Precautions

No wet Do not touch with wet hands

If you touch the set with wet hands, it may

cause electric shock.

Instruction Install other equipment or accessories

properly

If you inadequately install other equipment or

accessories sold separately they may fall and

cause injury. When you install any of the

following accessories, install it properly based

on this manual.

 Bracket

 Power connector

Instruction Set up cables properly

If your foot is caught by a cable, the set may

fall and cause injury.

Connect and install cables carefully.

Instruction Power off at a malfunction

In case any malfunction happens, please turn

off the POWER ON/OFF switch in order to shut

down, and remove the power connector from

the POWER CONNECTOR terminal of the

module.

Prohibited Do not put anything, stand or sit on

the set

If you put anything on the set, it may fall and

cause injury. Also, if it is used as a stool, for

example, it may topple and cause injury.

Instruction Follow related laws or ordinances for

disposal

When you dispose of this product, do not

dispose as general or household waste.

Instruction Disposal with specified method

Contact technical vendor when you discard.

Do not disassemble, destroy, or disposal in the

fire.

Danger

If liquid is leaking from the module, observe the following

measures.

 Do not allow the liquid to come in contact with skin or

clothing.

 If the liquid comes in contact with skin or clothing, wash

thoroughly with plenty of water.

 If the liquid gets into the eyes or mouth, flush immediately

with clean water, and immediately seek medical treatment.

 Contact customer service.

Safety Precautions

Precautions for use

Controller and Module

 Do not disassemble

 Do not modify the product (Modification may destroy the

protection function inside, or cause abnormal charge/

discharge, heat generation, gas eruption, or fire.)

 Refer to “Connection Method” on Page 16 and follow the

procedure when you connect a cable to the product.

 In the case of a failure, or any of the abnormalities shown

below, turn off the set and contact Sony customer services.

Abnormal sound, smell or smoke

Water or particles inside the product

The product is dropped or the cabinet is damaged

 Do not touch the rear output terminal except for

installation.

 Do not throw the product into fire or heat, or otherwise

expose the set to heat or naked flame.

 Do not submerge the product in liquid, or allow it to

become wet.

 Do not apply strong shock, crush, or drop.

 Do not use for medical purposes.

 Do not place any foreign objects inside.

 Do not connect any devices that exceed the operating

voltage and current range.

Energy Storage Module

 Charge and discharge the product according to the

control signals of the controller.

 Do not hammer a nail or punch a hole in the product.

 Do not unplug the power connector from the POWER

CONNECTOR terminal while power is turned on.

 Replace the module with a new one if discharge time at

room temperature is noticeably short, even from fully

charged.

Description of the controller

Module description

Function Overview

Controller

Connect multiple modules to the controller and control

charge/discharge current.

Controlling charge/discharge current

Control charge/discharge by communicating with a module.

Charge will stop when the charge signal output from a

module becomes low.

Charge will stop when “Over Voltage” signal output from a

module becomes low.

Discharge will stop when the discharge signal output from a

module becomes low.

LCD Display Panel

Information from a module (charge/discharge status,

voltage/current, capacity, temperature, etc.) is

communicated to the controller, and appears on the display

panel on the front of the controller.

Communication with Host

Information on a module and the controller can be

communicated to a host via the RS232C or CAN

communication terminal.

Protection against overcurrent

Provides fuse protection against overcurrent. An output

control switch is also included.

Auto-power on and auto-shut down circuit

Shuts down the system automatically after a module is

completely discharged. When an external charging voltage is

applied, the system will be powered on automatically.

Energy Storage Module

Charge and discharge control

Charge/discharge are controlled by 3 signal lines, charge,

discharge, and overvoltage.

In the following cases, the charge signal becomes low

 Maximum cell voltage exceeds specified voltage range

 Temperature exceeds specified range while charging

 Overcurrent flows while charging

 Charging completes

In the following cases, the discharge signal becomes low

 Overdischarge

 Temperature exceeds specified range while discharging

 Overcurrent flows while discharging

In the following cases, the over voltage signal becomes

low

 Overvoltage

 Temperature exceeds specified range while charging

 Overcurrent flows while charging

Part Names and Functions

Controller

Front

 LCD Display Panel

Displays information on the status of a module (charge/

discharge, total voltage, total current, total remaining

capacity, number of connected modules, remaining

capacity of each module, cell block voltage/temperature

etc.). For further details, please refer to “Display Panel” on

page 12.

 DISP button

Switches the displayed information on the display panel

 Indicator LED

Normal status: Green

Error status: Red (flashing)

 POWER ON/OFF switch

Power on (operating) / off (interrupt current) the

controller and modules.

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