Sony CDL1100 Manual de usuario

SUPPLEMENT-2

File this supplement with the service manual.

SUBJECT :1. ADDITION CDL1100-40 SERIES

(ENG-99001)

CDL1100

SERVICE MANUAL

For Technical Service

The 40 series has been added to the CDL1100. Use this manual together with the service manual already distributed (SUPPLEMENT-1).

MODEL IDENTIFICATION

— SPECIFICATION LABEL —

SONY MODEL NO CDL1100-

CD-ROM LIBRARY -2 : 20 series

-4 : 40 series

2007.04.30

QQ :376315150

手机:13942296513

OUTLINE AND SPECIFICATIONS OF THE CDL1100-

40 SERIES

The CDL1100-40 series is a CD-ROM library system with two 24X

(MAX) speed drives. It incorporates the compact feature of the

CDL1100-20 series.

The main specifications are as follows.

SPECIFICATIONS

CDL1100-40 series (* indicates the differences from the CDL1100-

20 series.)

Capacity

Number of drives 2

Number of slots 100

Total capacity 65GB

Library Performance

Disc Exchange Time Typ.12.2sec. (average)

Drive Performance

*Sustained Transfer Rate 1800-3600KB (P-CAV)

*Access Time Typ.90ms (average)

Interface

Robotics SCSI-2 single ended

Drives SCSI-2 single ended

Analog Audio Output Stereo mini jack

Async RS-232C

Readable Format

CD-DA

CD-ROM (Mode 1 and Mode 2)

CD-ROM XA (Mode 2 Form 1 and Mode 2 Form 2)

CD-I Ready

CD-Bridge

CD-EXTRA

Video CD

Photo CD (Single and multiple session)

Physical Size

Dimentions (WxHxD) 215x430x435 (mm)

*Weight 14.0Kg

Power Requirements

Line Voltage 120V/230V

Line Frequency 50Hz/60Hz

Power Consumption

*0.33A 120V

*0.17A 230V

Temperature

Operating 5 to 35degC

Relative Humidity

Operating 30 to 80%

MODEL CDL1100-20 Series CDL1100-40 Series

Section ORIGI- SUPPLE- SUPPLE- ORIGI- SUPPLE- SUPPLE-

NAL MENT-1 MENT-2 NAL MENT-1 MENT-2

List of Technical Service Tools — — 3 — — 3

6 CDM-47/57

6-1 GENERAL 6-1 2 — 6-1 2 —

6-2 Tools and Measuring Instruments 6-3 — — G—6

6-2-1 Tools and Special Tools List 6-3 — — G—6

6-2-1-1 General Tools 6-3 — — G—6

6-2-1-2 Special Tools 6-3 — — G—6

6-2-1-3 Test Disc 6-3 — — G—6

6-2-1-4 Measuring Equipments G2—GG 6

6-2-1-5 Software 6-3 — — G—6

6-2-1-6 Expendable and Chemical Supplies 6-3 — — G—6

6-2-2 Setting Single-Operation of CDM-47/57 Mechanism Block 6-4 — — G—7

6-2-3 System Configuration 6-6 — — G—9

6-2-3-1 Set up PS/VS System 6-6 — — G—9

6-2-3-2 System Configuration 6-6 — — G—9

6-3 Trouble Shooting 6-8 — — G—11

6-3-1 Before Trouble Shooting 6-8 — — G—11

6-3-2 Flowchart for Trouble Shooting 6-8 — — G—11

6-3-3 Procedure of ATP Test 6-9 — — G—12

6-3-3-1 Pre-setting 6-9 — — G—12

6-3-3-2 Test Procedure 6-10 — — G—13

6-3-4 Drive Function Check 6-12 — — G—15

6-3-4-1 Pre-setting for Test Mode Operation 6-12 — — G—15

6-3-4-2 Flowchart 6-13 — — G—16

6-3-4-3 Test Command List 6-16 — — G—19

6-3-4-4 Spindle Motor 6-16 — — G—19

6-3-4-5 Sled Gear Train 6-16 — — G—19

6-3-4-6 2-Axis Actuator 6-16 — — G—19

6-3-4-7 Focusing (Focus Bias) 6-16 — — G—19

6-3-4-8 Laser Power 6-16 — — G—19

6-3-4-9 Chucking Mechanism 6-17 — — G—20

6-3-4-10 Sled Motor 6-17 — — G—20

6-3-4-11 Spindle Motor Drive 6-17 —————

6-3-4-12 E-F Balance 6-18 — — G—21

6-3-4-13 RF Level 6-18 — — G—21

6-3-5 Down Load Program 6-20 — — G—23

7 DIAGRAMS

7-1 Circuit Boards Location 7-1 9 — GG25

7-2 IC Pin Function 7-2 — — 7-2 — 26 to 30

7-3 Block Diagrams 7-21 9 — 7-21 9 31, 32

7-4 Frame Schematic Diagram 7-29 9 — 7-29 9 33

7-5 Printed Wiring Board/Schematic Diagram 7-33 — — 7-33 — 34

Main Section 7-33 10 to 15 — 7-33 10 to 15 —

Power Supply Section 7-40 16 to 20 — 7-40 16 to 20 —

Carrier,Mail Box Section 7-46 21,22 — 7-46 21,22 —

Panel Section 7-52 — — 7-52 — —

CD-ROM Drive Section 7-55 — — G— 34 to 41

Continued next page

List of For Primary Service Contents G: Need not refer

Page No: Added, Refer to on page

—: Not applicable

TABLE OF CONTENTS

EDITION

MODEL CDL1100-20 Series CDL1100-40 Series

Section ORIGI- SUPPLE- SUPPLE- ORIGI- SUPPLE- SUPPLE-

NAL MENT-1 MENT-2 NAL MENT-1 MENT-2

7-6 IC Block Diagrams 7-67 — — 7-67 — —

Main Section 7-67 — — 7-67 — —

Power Supply Section 7-69 — — 7-69 — —

CD-ROM Drive Section 7-70 — — G— 42 to 45

8 EXPLODED VIEWS

8-1 Case Section 8-1 G—GG46

8-2 Front PanelAssy Section 8-2 3 — 8-2 3 —

8-3 Chassis Section G4—G4—

8-4 Back Panel Section G23 — G23 —

8-5 CarrierAssy Section1 8-5 — — 8-5 — —

8-6 Carrier Assy Section2 G5—G5—

8-7 CarrierAssy Section3 8-7 — — 8-7 — —

8-8 Disc Case Assy Section 8-8 6 — 8-8 6 —

8-9 Mail BoxAssy Section G7—G7—

8-10 CDM-47/57 Section 8-10 3 — GG47

8-11 BU Houlder Section 8-11 — G—48

9-1

9 ELECTRICAL PARTS LIST —

2,3,8,24,

25 9-1 2,3,8,

24,25 49 to 52

EDITION

Test software-ATP415 system disc (OR-D019)

Test software-ATP625 disc (CDM-001)

Test disc YEDS-18

Test disc TGRS-21

Test disc YEHS-4

DC power supply (Can be substituted with CDL1100)

SCSI 50P Flat Cable

AU-CNBoard

CDL1100 (CDM-47) CONTROLLER

List ofTechnical ServiceTools

Name Parts No. CDL1100-20

Series CDL1100-40

Series

8-980-308-19

J-2501-173-A

3-702-101-01

J-2501-110-A

3-702-548-01

1-413-362-12

J-902-900-0A

A-8080-815-A

J-2501-141-A

6-2.TOOLS AND MEASURING INSTRUMENTS

6-2-1. GENERAL AND SPECIALTOOLS LIST

The tools and measuring instruments for performing maintenance on

the CDM-47 are listed below.

6-2-1-1. GeneralTools SONY Parts No.

⊕Driver 2mm (7-700-749-01)

⊕Driver 2.6mm (7-700-749-03)

Tweezers (7-700-753-02)

Round Nose Plier (7-700-757-01)

Cutter (7-700-758-02)

Soldering Iron (20W)

Desoldering Metal Braid (Solder Wick)

Multi Meter (DRM)

6-2-1-2. SpecialTools

IBM PS/VP System

PS/VP and the monitor (640kbyte RAM, 3.5" FDD, HDD,Video

RAM-CGA or Higher, DOS Ver. 6.2 or later)

Adaptec SCSI board AHA-1520B orAHA-2940

DC Power Supply (1-413-362-12)

(If no power supply unit is available:Supply power from the

CDL1100 unit.)

Power cord (1-559-370-11)

SCSI 50P Flat Cable (J-902-900-0A)

AU-CN Board (A-8080-815-A)

BLER Counter For TC940X (J-907-564-0A)

CDL1100 (CDM-47) CONTROLLER (J-2501-141-A)

Active Speaker

6-2-1-3.Test Disc

SONY Test Disc (YEDS-18) (3-702-101-01)

SONY Test Disc (TGRS-21) (J-2501-110-A)

6-2-1-4. Measuring Equipments

Oscilloscope Dual Trace 20MHz (probe x10)

DC Volt Meter (min. 10mA)

6-2-1-5. Software

ATP625 Disc (CDM-001) (J-2501-173-A)

6-2-1-6. Expendable and Chemical Supplies

Cotton Swab (200 pieces) (7-740-900-65)

Lens Cleaning Liquid (J-250-100-0A)

Molykote Grease (EM-30L) (4-918-645-01)

Hanarl (SFL-9) (7-400-000-00)

3. While pressing the TEST button of the controller, turn on the

power of the CDL1100 or power supply unit.

4. After about 1 second later, release the TEST button.

5. This sets the test mode. To enter the other mode, refer to the fol-

lowing table, set the dip switch, and press the TEST button.

6-2-2. Setting Single-Operation of CDM-47 Mechanism

Block

Jig :

CDL-1100 (CDM-47) controller : J-2501-141-A

Power supply unit : 1-413-362-12 (If no power sup-

ply units available : Supply power from the CDL1100 unit)

CD test disc (YEDS-18) : 3-702-101-01

Connection Method :

Ifnopowersupply unit is available :Supply powerfromtheCDL1100

unit.

Connect the unit (CNJ202, CN56:MA-C30 board) and controller.

CDL1100

CDM-47

Supplying power from the CDL1100 unit

Connect this part to the

controller

CNJ202

(MA-C30 board)

Controller

CN56 (CN board) CNJ201

CDM-47

CNJ202 enlargement

Pin No.

Signal Name

Ground

Jig Wire Color

White

—

Pin No.

Signal Name

Parity

ID0

ID1

ID2

P/A

TEST

Jig Wire Color

Brown

Black

Yellow

Blue

—

Red

[Disc Chucking/Unchucking Method]

1. Connect the controller.

2. Load a disc directly into the drive with your hand.

3. Press the EJECT button of the controller. The LEDs will go off

in the order of red and green.

When both LEDs go off, it means that both discs have been

chucked.

4. To eject the disc, press the EJECT button again.

5. The LEDs light up in the order of green and red. When both LEDs

light up, it means that the discs have been unchucked.

NOTE :

If the LEDs remain lit or off even when chucking/unchucking is per-

formed, S51 (red:UNCHUCK), S52 (green:CHUCK) of the CDM-

47 LDSW board may be improperly connected.

ID2

LID1

HID0

LPARITY

[Single-Operation of CDM-47]

1. Chuck the disc beforehand.

2. Set the COMMAND SW of the controller to the test mode.

Mode

Initialize

x1 speed

x4 speed

x8 speed

x12 –x24(Partial CAV) speed

Tracking servo OFF

Tracking servo ON

PlayAudio (23’47”)

PlayAudio (5’00”)

PlayAudio (55’00”)

PARITY

to CNJ202 to CN56

to CNJ202 White

Red

Gray

White

Brown

Black

Yellow

Blue

D1 D2

EJECT (SW3)

TEST (SW2)

CHUCK

(GREEN)

UNCHUCK

(RED)

COMMAND SW (SW1)

ID2

ID1

ID0

PARITY

Mode

Test Mode ID2

LID1

HID0

LPARITY

Command list of Single-Operation Mode

ID2

ID1

ID0

Setting of Single-Operation Mode

ATP/DOWNLOAD System

Power Code

ATP625 Disc

Firmware Program Disc

PS/VP System SCSI Interface board

Adaptec AHA-1520B or 2940

RCC-015H

Power Supply

AU-CN Mount

(ATAPI) Active Speaker

6-2-3. SYSTEM CONFIGURATION

6-2-3-1. Set up PS/VP System

a. Install theANSI.SYS(Device=ANSI.SYS)andASPI2 DOS.SYS

in Config. SYS.

(Refer to Instruction Manual for more detail)

b. Set the jumpers on the Adaptec SCSI Interface board as follows.

(Referto Instruction Manual forAdaptecSCSI boardAHA-1520B

or 2940 in detail)

6-2-3-2. System Configuration

Setting of SW and Configuration file.

AHA-1520B (for ISA BUS)…

All of DIP SW (1 to 4) are OFF.…

AHA-2940 (for PCI BUS)…

No Jumper and SW setting on the board.

Use default parameter for SSI Select configuration utility.

It is not necessary to install the device driver when using on the

windows ’95.

It is necessary to install the device driver at first line of config. sys

when using on DOS.

c. Install the SCSI Interface board in the PS/VP System.

Terminator

SONY Test Disc

(TGRS-21) (for ATP) CDL1100 (CDM-47)

Controller

Power Supply

Power Cord

SONY Test Disc

(YEDS-18)

CDL1100 (CDM-47)

Controller

Function check

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