Solinst 101 Manual de usuario

High Quality Groundwater and Surface Water Monitoring Instrumentation

(Page 1 of 2)

Power Reel Control Box Assembly Replacement

Model 101 12V Power Reel

Continued overleaf...

Tools and Materials Needed

1. 101 12V Power Reel Control Box Assembly for

Water Level Meter (Spare) (#111427), Includes:

• Control Box Assembly with Power Cord and Mounting Bracket

• 2 x Butt Splice Crimp Terminals

• 1 x Ring Terminal

• 4 x Cable Ties

2. Wire Cutter and Stripper

3. 7/16" Hex Wrench

4. Phillips Screwdriver

5. Adjustable Wrench (to 1-1/2")

6. Crimping Tool (see photo on page 2)

Instructions

1. Disconnect the Power Reel from the power source.

2. To remove the Control Box, cut the motor cord and power cord

from the old Control Box.

3. Use the 7/16" hex wrench to remove the four retaining nuts from

each corner of the Control Box mounting bracket. Remove the

Control Box.

4. If you would like to re-use the mounting bracket, ﬂip the Control

Box over. Use the Phillips screwdriver to remove the four screws

from the mounting bracket, and remove it from the Control Box.

5. Mount the new Control Box to the Power Reel, using either the

attached mounting bracket, or remove and use the old mounting

bracket shown above (if applicable).

Note: The Replacement Control Box Assembly comes with a mounting

bracket attached, but can be removed, and the old mounting

bracket used in its place.

Old Style

Mounting Bracket

(Prior to Oct., 2012)

Mounting Bracket

Connects Here

Old Style

Mounting Bracket

Connects Here

6. Reuse the four nuts, bolts, and washers to secure the Control Box

to the Power Reel, using either the current style mounting bracket

that comes with the replacement assembly, or the old style bracket.

See photo below for connections.

7. Use the Phillips screwdriver to open the panel on the bottom of the

motor.

Newer Style

Mounting Bracket

(After Oct., 2012)

Printed in Canada

August 29, 2014

(#111428)

(Page 2 of 2)

For further information contact: Solinst Canada Ltd.

Fax: +1 (905) 873-1992; (800) 516-9081 Tel: +1 (905) 873-2255; (800) 661-2023

35 Todd Road, Georgetown, Ontario Canada L7G 4R8

Web Site: www.solinst.com E-mail: [email protected]

®Solinst is a registered trademark of Solinst Canada Ltd.

8. Use the Phillips screwdriver to undo the screw holding the green

wire to the motor.

9. Pull the wires out from the motor. Use the wire cutters to cut the

red and black wires in the motor from the black and white wires

of the motor cord. Cut the wires as close to the butt splice crimp

terminals as possible.

10. Use the adjustable wrench to undo the strain relief nut around the

cable, and pull the cable to remove the old motor cord.

11. Put the new motor cord through the strain relief.

12. Strip each of the wires by 10 mm, as shown below.

Cut Wires Here

Remove Screw

Molex Crimp Tool Options (16-14 AWG)

Use 16-14 AWG

position of tool

Recommended:

Molex 64106-0037 (Solinst #110729)

Alternative Tool

13. Insert the green wire into the new ring terminal. Use the crimping

tool to crimp the ring terminal to the green wire. Ensure a good

connection.

14. Insert the white and red wires into the ends of one of the butt splice

crimp terminals. Ensure they are inserted as far as possible into the

terminal. Use the crimping tool to secure the wires in the butt splice

crimp terminal. Ensure a good connection.

15. As above, crimp the black wires together using the other butt splice

crimp terminal. Ensure a good connection.

16. Connect the green wire to the motor using the screw, as shown in

the photo at top left.

17. Carefully tuck all wires into the motor and re-secure the panel.

18. Tighten the strain relief around the new motor lead.

Loosen the

Strain Relief Nut

19. Use the four cable ties to secure the power cord to the frame, as

shown in the photo below.

20. Once you are sure all correct connections have been made, and

that they are very secure, test the new Control Box (see 12V Power

Reel Operating Instructions).

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