SMC Networks JSXFA Series Manual de usuario

RoHS

Life: 10 million cycles∗1or more/

10 times∗2or more

High peak pressure and low air consumption

Impact force

New model:

Air consumption

Existing model:

Air consumption

Peak pressure

35% reduction

MPort size

Air

15%∗3increase

∗1 Based on SMC’s specific testing conditions

(JSXFA-06, Pilot valve orifice is ø5 mm or larger)

∗2 Comparison with SMC existing model

Air consumption 35%∗3reduction

Peak pressure

Size:

3/4 (20A), 1 (25A), 1 1/2 (40A)

Compression fitting type

Direct piping type

OFF response time:

45% reduction

3/4 (20A) 1 (25A) 1 1/2 (40A)

15%

increase

∗3 When the pilot valve mounted on the JSXFA-06 is

energized (ON time) for 100 ms.

CAT.ES70-57A

JSXFA Series

Pulse Valve Valve for Dust Collector

Power supply

voltage

Long service life: 10 million cycles∗1or more

Spring is not necessary due to high strength

elastomer diaphragm.

OFF response time:

45%∗1, 2 reduction

Fluid temperature:

−40 to 60°C

Applicable for wide range of temperature

Variations

Compression fitting type

JSXFAE Series

Direct piping type

JSXFAF Series

Piping Port size Orifice diameter

[mm] Thread type Pilot port size With/without silencer

(Option)

Compression fitting type

Direct piping type

(Rc, NPT, G)

3/4

(20A) ø32

NPT

1/8

1/4

Without

(25A) ø40 Without

1 1/2

(40A) ø50 With

Pulse Valve Valve for Dust Collector JSXFA Series

Easier maintenance

Springless diaphragm allows for easy maintenance of valve.

Main valve and sub-valve (for 40A) included in maintenance kit

Flow rate characteristics:

40%∗1, 2 increase

Optimum design for the internal geometry

OUT port

IN port

1/8, 1/4 (Rc, NPT, G)

3/4, 1, 1 1/2 (20A, 25A, 40A)

Steel tube

piping

The valve controller turns ON/OFF many valves for the dust controller.

Dedicated Controller for Operation VXFC Series

Pilot port

p. 9

∗1 Based on SMC’s specific testing conditions

(JSXFA-06, Pilot valve orifice is ø5 mm or larger)

∗2 Comparison with SMC existing model

∗Value based on the test conditions of SMC (3/4 inch, 20A)

(except the made-to-order “A”)

Number of

output points

85 to 240 VAC

12 VDC, 24 to 48 VDC

6 output points,

10 output points

Remove ﬁne particles using the pulse valve!

Cutting Pressing

(Blanking / Piercing)

Pulse Valve

Filter

Header tank

Application of the pulse valve

Pulse Valve

JSXFA Series

General

production line

Mining

Steel and cement

Pharmaceutical

Agriculture /

livestock

Food

Pulse blow for various industries!

Pulse Valve Valve for Dust Collector JSXFA Series

Mixing

How to Order

Series JSXFA

06 10 14

Oriﬁce diameter [mm] ø32 ø40 ø50

Port size 3/4 1 1 1/2

Fluid Air

Min. operating pressure differential

[MPa] 0.1

Max. operating pressure differential

[MPa] 0.9

Max. system pressure [MPa] 0.9

Fluid temperature [°C] −40*1to 60

Ambient temperature [°C] −40 to 60

Weight

[g]

Compression ﬁtting type

470 910 1850

Direct piping type 290 500 1230

*1 No condensation allowed

JSXFA B

06 RE 1

e r t yw

wIN/OUT port size

06 3/4 (20A)

10 1 (25A)

14 1 1/2 (40A)

yPilot port size

Nil 1/4

11/8

Pilot valve oriﬁce diameter: Special speciﬁcation

For ø3 mm or larger and less than ø5 mm

Port size: 06, 10

Made to Order

eThread type

RRc

NNPT

qPiping

ECompression ﬁtting type*1

FDirect piping type

*1 Seals and washers are included.

rFluid and ambient temperatures

B−40 to 60°CSymbol

(OUT)

(IN)

Caution

Selection of Pilot Valve

For the pilot valve oriﬁce diameter, ø5 mm or larger is

recommended.

When the pilot oriﬁce diameter is ø3 mm or larger and less

than ø5 mm, put “A” to the end of the product number for

made-to-order. The product may not operate correctly if the

pilot valve oriﬁce diameter is inadequate. (port size: 3/4, 1)

Depending on the pilot piping port size*1or length, the

valve may not operate correctly.

*1 The I.D. of the pilot piping must be larger than the pilot valve

oriﬁce diameter to use. The maximum pilot piping I.D. is 10 mm.

Speciﬁcations

JSXFA B A

Enter the standard

product number.

Compression

ﬁtting type Direct piping type

RoHS

Port size:

3/4, 1

JSXFA

Pilot piping

Pilot valve

Pilot port

Orifice diameter:

ø5 mm or larger

Exhaust

tWith/without silencer

Port size

06 10 14

Nil Without VVV

SWith — — V

*Port size: 14 only

Select Nil for 06 and 10.

Pulse Valve Valve for Dust Collector

JSXFA Series

u y t o i!0

Pulse Valve Valve for Dust Collector JSXFA Series

JSXFAE/Compression Fitting Type

Port size: 06, 10 sizes Port size: 14 size

JSXFAF/Direct Piping Type

Port size: 06, 10 sizes Port size: 14 size

Construction

Component Parts

No. Description Material

1 Body ADC

2 Main valve Resin

3 O-ring NBR

4 Bonnet ADC

5 Seal NBR

6 Washer Fe (Chromated)

7 Compression nut ADC

8 Hexagon bolt Stainless steel

Component Parts

No. Description Material

1 Body ADC

2 Main valve Resin

3 O-ring NBR

4 Bonnet ADC

5 Hexagon bolt Stainless steel

Component Parts

No. Description Material

1 Body ADC

2 Main valve Resin

3 O-ring NBR

4 Bonnet ADC

5 Sub-valve Resin

6 O-ring NBR

7 Bonnet ADC

8 Hexagon bolt Stainless steel

Component Parts

No. Description Material No. Description Material

1 Body ADC 8 Seal NBR

2 Main valve Resin 9 Washer

Fe (Chromated)

3 O-ring NBR 10 Compression nut ADC

4 Bonnet ADC 11 Hexagon bolt Stainless steel

5 Sub-valve Resin

6 O-ring NBR

7 Bonnet ADC

øA

Silencer

(Option)

(≈52)

(ø20)

(F)

(E)

2 x P

Port size

Pilot port

1/8, 1/4 (Rc, NPT, G)

Exhaust port

3/8

(G)

L M

J K

(C)

(B) 20

(F)

(E)

2 x P

Port size

(C)

(B)

Pilot port

1/8, 1/4 (Rc, NPT, G)

L M

J K

JSXFA Series

Port size: 06, 10 sizes

Port size: 14 size

Dimensions: JSXFAE/Compression Fitting Type

Dimensions [mm]

Dimension in ( ) shows the dimension after tightening.

Model Port size

PA(B) (C) (E) (F) (G)H J K L M

JSXFAE-06 3/4 74 76 113 54 83 — 54 25.4 41.3 25.4 18.8

JSXFAE-10 1 94 90 137 82 120 — 65 33.3 44.4 38.1 31.6

JSXFAE-14 1 1/2 126 117 178 92 170 139 80 51.3 50.7 45 33

Pilot port

1/8, 1/4 (Rc, NPT, G)

2 x P

Port size

(≈52)

(ø20)

Silencer

(Option)

2 x P

Port size

Pilot port

1/8, 1/4 (Rc, NPT, G)

Exhaust port

3/8

Pilot port

1/8, 1/4 (Rc, NPT, G)

2 x P

Port size

(≈52)

(ø20)

Silencer

(Option)

2 x P

Port size

Pilot port

1/8, 1/4 (Rc, NPT, G)

Exhaust port

3/8

Pulse Valve Valve for Dust Collector JSXFA Series

Port size: 06, 10 sizes

Port size: 14 size

Dimensions: JSXFAF/Direct Piping Type

Dimensions [mm]

Model Port size

PA B C D E F G

JSXFAF-06 3/4 74 55.5 92.5 36 19.3 48.8 —

JSXFAF-10 1 94 63.5 110.5 44 22.2 60.2 —

JSXFAF-14 1 1/2 126 75.1 136.6 65 32 110 79

Pilot valve

Exhaust

port

Exhaust

port

Exhaust

port

Pressure action chamber

Pulse valve

Supply orifice

Main valve

Sub-valve

Pressure action chamber

Supply orifice

Main valve

IN IN

OUT

JSXFA Series

Port size: 06, 10 sizes Port size: 14 size

Working Principle

De-energized

The air enters from the IN side

goes through the supply oriﬁce of

the main valve and sub-valve to

fill the pressure action chamber.

The main valve and sub-valve are

closed by the pressure built in the

pressure action chamber.

Right after energized

When the pilot valve is ener-

gized, the armature opens,

and the air ﬁlling the pressure

action chamber is released to

the atmosphere through the

pilot valve.

Right after energized

When the pilot valve is ener-

gized, the armature opens,

and the air ﬁlling the pressure

action chamber qis released

to the atmosphere through

the pilot valve.

Energized (Main valve open)

Due to the release of air from

the pilot valve to atmosphere,

the pressure in the pressure

action chamber decreases

(force pushing the main valve

down < force pushing the

main valve up), opening the

main valve. Because of this,

the air ﬂows to the OUT side.

Energized (Sub-valve open)

Due to the release of air from the

pilot valve to atmosphere, the

pressure in the sub-valve

pressure action chamber q

decreases (force pushing the

sub-valve down < force pushing

the sub-valve up), opening the

sub-valve. Because of

this, the air filling the

pressure action cham-

ber wis released to

the atmosphere from

the exhaust port.

Energized (Main valve open)

Due to the release of air from the

pressure action chamber w, the

pressure in the pressure action

chamber wdecreases (force

pushing the main valve down <

force pushing the main valve up),

opening the main valve. Because of

this, the air ﬂows to the

OUT side of the pulse

valve.

De-energized

The air enters from the IN

side goes through the supply

oriﬁce of the main valve to ﬁll

the pressure action chamber.

The main valve is closed by

the pressure built in the pres-

sure action chamber.

Caution Selection of Pilot Valvep. 3

Main valve

assembly

Sub-valve

assembly

Main valve

assembly

Hexagon bolt

Bonnet

O-ring

Main valve

Body

Hexagon bolt

Bonnet

O-ring

Sub-valve

Hexagon bolt

Bonnet

O-ring

Main valve

Body

IN side

Replacement Parts

Model

Replacement part number

Main valve assembly

(Main valve + O-ring)

Sub-valve assembly

(Sub-valve + O-ring) Silencer

JSXFA(E, F)-06-B-JSXF-06B-KT — —

JSXFA(E, F)-06-B-AJSXF-06B-A-KT — —

JSXFA(E, F)-10-B-JSXF-10B-KT — —

JSXFA(E, F)-10-B-AJSXF-10B-A-KT — —

JSXFA(E, F)-14-B-JSXF-14B-KT JSXF-14B-KT2 AN30-03 (14R, 14F), AN30-N03 (14N)

Caution

Before starting the disassembly work, be sure

to shut off the power supply and pressure

supply, and then release the residual pressure.

1) Loosen the hexagon bolts and remove the bonnet,

O-ring, and main valve (sub-valve).

Disassembly

Assemble the main valve (sub-valve) to the body. The

main valve (sub-valve) has a required mounting direction.

Assemble the valve referring to Fig. 1.

If the valve is assembled in incorrect direction, it can cause a malfunction.

2) Mount the O-ring to the body groove. (See Fig. 2.)

After mounting of the O-ring, check if the O-ring is

ﬁtted properly in the groove. If it is out of the groove,

external leakage and/or operation failure may occur.

3) Assemble the bonnet to the body.

4) Tighten the hexagon bolts diagonally.

(See Table 1 for the tightening torque.)

Assembly

Disassembly/Assembly Procedure

Main valve

Sub-valve

Table 1 Proper Tightening Torque

Port size:

06, 10

Sub-valve position (Port size: 14)

Main valve position (Port size: 14)

Main valve position (Port size: 06, 10)

90°

180°

IN side

Supply orifice

180°from the IN side

Align the marks. Align the marks. Supply orifice

90°from the IN side

Align the supply orifice

with IN side.

Fig. 1 Valve position

Port size: 06, 10

Port size:

Port size: 14

[N·m]

JSXFA-0612.5 to 13.8

JSXFA-1012.5 to 13.8

JSXFA-14Main valve 5.2 to 5.7

Sub-valve 1.5 to 1.7

O-ring

Main

valve

Fig. 2 O-ring position

Pulse Valve Valve for Dust Collector JSXFA Series

Power

supply ON time

1 sec.

2 sec. 2 sec.

1 sec. 1 sec.

2 sec.

Power switch ON (Output start) Power switch OFF (Output stop)

Two-time hitting

4 output points

Two-time hitting only for CH2

ON for 1 sec.

OFF for 2 sec.

For CH1

ONt

OFFt

tA tA

Stop signal

CH2

CH3

CH4

1 cycle

No.1 output

No.1

output

No.1

output

No.2

output

No.2

output

No.3

output

No.n

output

No.2 output

No.3 output

No.n output

Start

Operation

CH1

CH2

CH3

CH4

Controller

No.1

(Master)

Master

setting

Controller

No.2

(Slave)

Slave

setting

Controller

No.3

(Slave)

Slave

setting

Controller

No.n

(Slave)

Slave

setting

Blow tube

Clean air outlet

Bag filter

Dust including air inlet

Dust exhaust port

Nozzle

2-port solenoid valve

Pulse valve (JSXFA)

Header pipe

VXFC Series

Speciﬁcations

How to Order Controller

VXFC 06

Number of

output points

Voltage

Dedicated Controller for Operation / VXFC Series

Two-time Hitting Function

Cascade Connection (Multiple-board connection)

Interrupt Operation Function

A two-time hitting function is adopted to improve the bag filter

dusting efficiency. Turn ON the DIP switch for two-time hitting

(OFF for one-time hitting).

(Effective up to the number of setting channels)

VXFC10: One board allows outputs at merely 10 output points max.

But the points can be increased to 20 and 30 output points by con-

necting cascades.

Interrupting an operation from an external switch is possible using in-

put signals.

M Operation sequence

diagram

MConnection

MOperation sequence diagram

[Application example]

Dedicated controller

for operation

(VXFC)

D24 to 48 VDC

D-6 12 VDC

A85 to 240 VAC

06 6 output points

10 10 output points

Model VXFC06

10A VXFC06

10D VXFC06

10D-6

Input voltage 85 to 240 VAC 24 to 48 VDC 12 VDC

Output voltage Same as input voltage

Time

setting

ON 0.01 to 0.99 sec.

OFF 0 to 299 sec.

Time accuracy

±2%

Number of outputs

6 to 10 points

Operating ambient

temperature

0 to 50°C (No condensation allowed)

Operating ambient

humidity

45 to 80% (No condensation allowed)

Output current 0.5 A or less 0.5 A or less 0.5 A or less

Power supply fuse

3 A 1 A 1 A

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