SMC Networks AXTS040 3 X2 Series Manual de usuario

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Product name:

Pulse Blow Valve

Model/ Series/ Product Number

AXTS040*-2,3(B)-X2

Doc. No. AXTS***-OMY0007-A

Operation Manual

SMC Corporation

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Contents

Safety Instructions ・・・P3､4

1. Specifications ・・・P5

2. Port size and ・・・P5

flow characteristics

3. How to Order ・・・P5

4. Configuration symbol ・・・P6

5. Piping method ・・・P7,8

6. Frequency adjustment ・・・P9,10

7. Mounting ・・・P11

8. Environment ・・・P11

9. Lubricant oil ・・・P11

10. Air source ・・・P11

-3 -

Safety Instructions

These safety instructions are intended to prevent hazardous situations and/or equipment damage.

These instructions indicate the level of potential hazard with the labels of "Caution", "Warning" or

"Danger". They are all important notes for safety and must be followed in addition to International

Standards (ISO/IEC)*1) and other safety regulations.

*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems

ISO 4413: Hydraulic fluid power -- General rules relating to systems

IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) General

requirements) General requirements)

ISO 10218-1992: Manipulating industrial robots-Safety

Caution

CAUTION indicates a hazard with a low level of risk which, if not avoided, could result in

minor or moderate injury.

Warning

WARNING indicates a hazard with a medium level of risk which, if not avoided, could result

in death or serious injury.

Danger

Danger indicates a hazard with a high level of risk which, if not avoided, could result in death

or serious injury.

Warning

1. The compatibility of the product is the responsibility of the person who designs the equipment

or decides its specifications.

Since the product specified here is used under various operating conditions, its compatibility with

specific equipment must be decided by the person who designs the equipment or decides its

specifications based on necessary analysis and test results.

The expected performance and safety assurance of the equipment will be the responsibility of the

person who has determined its compatibility with the product.

This person should also continuously review all specifications of the product referring to its latest catalog

information, with a view to giving due consideration to any possibility of equipment failure when

configuring the equipment.

2. Only personnel with appropriate training should operate machinery and equipment.

The product specified here may become unsafe if handled incorrectly.

The assembly, operation and maintenance of machines or equipment including our products must be

performed by an operator who is appropriately trained and experienced.

3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.

1.The inspection and maintenance of machinery/equipment should only be performed after measures to

prevent falling or runaway of the driven objects have been confirmed.

2. When the product is to be removed, confirm that the safety measures as mentioned above are

implemented and the power from any appropriate source is cut, and read and understand the specific

product precautions of all relevant products carefully.

3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and

malfunction.

4. Contact SMC beforehand and take special consideration of safety measures if the product is to

be used in any of the following conditions.

1. Conditions and environments outside of the given specifications, or use outdoors or in a place

exposed to direct sunlight.

2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,

vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food

and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety

equipment or other applications unsuitable for the standard specifications described in the product

catalog.

3. An application which could have negative effects on people, property, or animals requiring special

safety analysis.

4. Use in an interlock circuit, which requires the provision of double interlock for possible failure by using

a mechanical protective function, and periodical checks to confirm proper operation. Inspect the

product periodically to confirm proper operation.

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Safety Instructions

Caution

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

If anything is unclear, contact your nearest sales branch.

Limited Warranty and Disclaimer/ Compliance

Requirements

The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance

Requirements”.

Read and accept them before using the product.

Limited Warranty and Disclaimer

①The warranty period of the product is 1 year in service or 1.5 years after the product is

delivered, whichever is first.

Also, the product may have specified durability, running distance or replacement parts.

Please consult your nearest sales branch.

②For any failure or damage reported within the warranty period which is clearly our

responsibility, a replacement product or necessary parts will be provided.

This limited warranty applies only to our product independently, and not to any other

damage incurred due to the failure of the product.

③Prior to using SMC products, please read and understand the warranty terms and

disclaimers noted in the specified catalog for the particular products.

Compliance Requirements

1. The use of SMC products with production equipment for the manufacture of weapons of mass

destruction(WMD) or any other weapon is strictly prohibited.

2. The exports of SMC products or technology from one country to another are govemed by the

relevant security laws and regulation of the countries involved in the transaction. Prior to the

shipment of a SMC product to another country, assure that all local rules goveming that export are

known and followed.

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If the product is being considered for use in other industries, consult SMC beforehand and

exchange specifications or a contract if necessary.

契約などを行ってください｡

The product is provided for use in manufacturing industries.

The product herein described is basically provided for peaceful use in manufacturing industries.

If considering using the product in other industries, consult SMC beforehand and exchange

specifications or a contract if necessary.

契約などを行ってください｡

-5 -

1. Specifications

Valve construction

Metal seal

Fluid

Air

Max. operating pressure

1.0MPa

External pilot air pressure

0.2 to 1.0MPa (External pilot type)

Frequency adjustment range

1 to 5Hz (internal pilot type)

1 to 8Hz (external pilot type)

Proof pressure

1.5MPa

Ambient and fluid temperature

-20 to +60 oC

Lubrication

Enclosure rating

IP65 equivalent

Weight

About 1,400g

※Use an External pilot pressure higher than IN port pressure.

2. Port size

Body port

Flow characteristics

Internal pilot type

1(P)⇒4(A)

External pilot type

3(R2)⇒2(B)

[dm3/(s・bar)]

1/2

0.14

2.9

0.18

3.4

※This is the flow rate when the main valve is fully open.

3. How to order

Switching type

-6 -

4. Configuration symbol

AXTS040*-2(B)-X2 Symbol for internal pilot fluid passage

Fig.1 Symbol for internal pilot fluid passage.

・1(P) Port:IN Port SUP.Air(for air blow）

・4(A) Port:OUT Port

・3(R2) Port: Released to atmosphere (pilot exhaust port with silencer)

AXTS040*-3(B)-X2 Symbol for internal pilot fluid passage

Fig.2 Symbol for external pilot fluid passage.

・3(R2) port: IN Port SUP. air (for air blow)

・2(B) port: OUT port

・5(R1) port: External pilot air

・1(P) port: Released to atmosphere (pilot exhaust port with silencer)

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5. Piping

AXTS040*-2(B)-X2 Symbol for internal pilot fluid passage

Fig.3 Symbol for internal pilot fluid passage.

Caution

・Continuous blow air can be changed to pulse air without electrical wiring by connecting the

pulse blow valve between air blow 2 port valve and nozzle of existing equipment.

・When an air gun and a pressure regulator are connected to OUT port, the back pressure of

the OUT port will be high. Therefore, the product cannot be used.

・When a vacuum ejector and a suction filter are connected to the OUT port, the back

pressure of the OUT port will be higher due to the clogging of the filter and silencer of the

vacuum ejector during operation. Therefore, the product cannot be used. In that case,

please use the external pilot type to avoid the influence of the back pressure.

・Keep using the plug and port with silencer.

・Direct manual override is operated by flat blade screwdriver. Insert the flat blade driver to

the groove until it contacts the bottom of the groove and turn the driver 90

degrees. Rotating direction does not matter. Do the same for release (push and rotate for

90 degrees).

・Tighten the piping using the correct torque shown below.

Table.1

Thread

Appropriate tightening

torque (Nm)

1/2

20 to 25

AXTS040*-2(B)-X2

Air blow

2-port valve

OUT Port

4(A)

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AXTS040*-3(B)-X2 External pilot type

Fig.4 Piping for External Fig.5 Piping for External

pilot fluid passage 1 pilot fluid passage 2

Caution

・The description of the sub plate and piping port do not match. Be careful with the piping

port.

・For external pilot type, pulse air is only generated while pilot air is supplied. The blow is

constantly stopped by the return spring when the pilot air is not supplied. Air may leak

from the main valve as this is metal seal type. (Refer to Fig.4)

・When the minimum operating pressure or more is supplied to the X port, air pulse is

generated even when IN port is pressure is less than the minimum operating pressure

(Refer to Fig.4).

・When the IN port pressure constantly exceeds the minimum operating pressure, the same

air can be connected to the IN port and X port (Refer to Fig.5).

・When the product is used in a condition where the OUT port back pressure varies, for

example, vacuum ejector and / or suction filter is connected to the OUT port, please

consider that the operation frequency will be changed.

・Keep using the plug and port with silencer.

・Direct manual override is operated by flat blade screwdriver. Insert the flat blade driver to

the groove until it contacts the bottom of the groove and turn the driver 90

degrees. Rotating direction does not matter. Do the same for release (push and rotate for

90 degrees).

・Tighten the piping using the correct torque shown below.

・Use an External pilot pressure higher than IN port pressure.

Table.2

Thread

Appropriate tightening

torque (Nm)

1/2

20 to 25

AXTS040*-3(B)-X2

Pilot air

Control valve

Pilot air

Control valve

OUT Port

2(B) port

OUT Port

2(B)

X Port IN

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6. Frequency adjustment

Fig.6 Adjustment needle Fig.7 Adjustment needle Expansion

Caution

・ON time is shortened by rotating the ON time adjustment needle counterclockwise.

・OFF time is shortened by rotating the OFF time adjustment needle counterclockwise.

・Refer to the scale as a guideline for resetting. ON time ratio does not become 50% even

when setting the adjustment needle for ON and OFF at the same value.

・Small amount of leakage exists even when the needle is fully close. Do not use the

adjustment needle for the stopping of operation.

・When one needle is adjusted, the time for the opposite side will be slightly changed.

・Internal pilot: 1 to 5HZ and external pilot: 1 to 8Hz is reference.

・The charts on page 10 show the relation for the adjustment needle value and operation

frequency. However, there is approx. 2Hz of variation depending on individuality.

・Operating conditions affect the operating frequency.

Except for the adjustment needle, conditions below affect the operating frequency.

(1) Bore size and piping length (upstream and downstream)

(2) Supply pressure (the higher, the faster)

(3) Nozzle (The smaller of the exhaust port, the faster)

・Blow air may not become pulse air depending on the volume of the downstream.

Keep the product close to the nozzle as much as possible. (Guideline 1m)

Scale

(0 to 8)

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Relation between the adjustment needle scale and operation frequency

AXTS040*-2(B)-X2 Internal pilot type

※At an inlet pressure of 0.3MPa.

AXTS040*-3(B)-X2 External pilot type

※When both pressure X port and P port are 0.3MPa.

0 2 4 6 8

周波数[Hz]

ON調整用ニードル回転数

OFF調整用

ニードル

回転数

AXTS040*-2(B)-X2 内部パイロットタイプ

作動周波数とON時間の割合

1 3 5 7

2.1 Hz 2.6 Hz 3.1 Hz 3.8 Hz

31% 64% 74% 73%

2.6 Hz 3.0 Hz 3.4 Hz 4.2 Hz

19% 60% 72% 71%

2.6 Hz 3.0 Hz 3.5 Hz 4.4 Hz

21% 61% 70% 67%

2.5 Hz 3.2 Hz 3.6 Hz 4.4 Hz

24% 58% 69% 67%

OFF調整[回転]

ON調整

[回転]

0 2 4 6 8

周波数[Hz]

ON調整用ニードル回転数

OFF調整用

ニードル

回転数

AXTS040*-3(B)-X2 外部パイロットタイプ

作動周波数とON時間の割合

1 3 5 7

0.1 Hz 0.1 Hz 0.1 Hz 0.1 Hz

2% 2% 1% 1%

2.0 Hz 2.3 Hz 2.4 Hz 2.0 Hz

29% 17% 15% 14%

3.7 Hz 4.8 Hz 4.9 Hz 4.8 Hz

51% 36% 32% 24%

4.3 Hz 6.0 Hz 6.4 Hz 6.7 Hz

58% 43% 40% 32%

OFF調整[回転]

ON調整

[回転]

AXTS040*-2B-X2 Internal pilot valve

Ratio of operating frequency and ON time

adjustme

[Rotation]

AXTS040*-3B-X2 External pilot valve

Ratio of operating frequency and ON time

OFF adjustment

needle [rotation]

adjustme

[Rotation]

Number of

rotation of ON

adjustment

needle

Number of rotation of OFF

adjustment needle

Frequency [Hz]

OFF adjustment

needle [rotation]

Number of

rotation of ON

adjustment

needle

Number of rotation of OFF

adjustment needle

Frequency [Hz]

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