SKF Lincoln FlowMaster II Manual de instrucciones

User and maintenance instructions

Models , MSO, , MSO,  and MSO, series “B”

FlowMaster II rotary driven

electric pump,  V

Date of issue August 

Form number 

Version 

MSO model shown

Declaration of Conformity* . . . . . . . . . 

U.K. Declaration of Conformity* . . . . . 

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Description . . . . . . . . . . . . . . . . . . . . . . . 

Appropriate use . . . . . . . . . . . . . . . . . . . 

Operation with system controller . . . . . . 

Operation with mechanical shut-off . . . 

Speciﬁcations . . . . . . . . . . . . . . . . . . . . . 

Installation and operation . . . . . . . . . . 

Installation . . . . . . . . . . . . . . . . . . . . . . . 

Operation . . . . . . . . . . . . . . . . . . . . . . . . 

Fill reservoir . . . . . . . . . . . . . . . . . . . . 

Dimensions . . . . . . . . . . . . . . . . . . . . . . . 

Maintenance and repair . . . . . . . . . . . . 

General maintenance . . . . . . . . . . . . . . . 

System malfunction . . . . . . . . . . . . . . . . 

Outlet check service . . . . . . . . . . . . . . 

Follower. . . . . . . . . . . . . . . . . . . . . . . . 

Mechanical low level indicator . . . . . . 

Safety unloader valve . . . . . . . . . . . . 

Automatic mechanical shut-off . . . . . 

Bare pump assembly . . . . . . . . . . . . . 

Troubleshooting . . . . . . . . . . . . . . . . . . 

Service parts . . . . . . . . . . . . . . . . . . . . . 

Warranty . . . . . . . . . . . . . . . . . . . . . . . . 

Contents

* Indicates change.



This Declaration of Conformity is issued

under sole responsibility of the manufactu-

rer. Lincoln Industrial Corporation hereby

declares that the machinery stated below:

Name: FlowMaster II pump ( V )

Model number(s):

Description:

and conforms to the following harmonized

standards:

EN -:

Safety of machinery - Electrical equip-

ment of machines - Part : General

requirements

EN ISO :

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

EN ISO :+A:

Pumps and pump units for liquids -

Common safety requirements

ISO :

Liquid pumps and pump units – Noise test

code – Grade  and  of accuracy

EN :+A:

Safety of machinery – Minimum gaps to

avoid crushing of parts of the body

Declaration of Conformity* DOCUMENT NUMBER

404567.DoC

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF Lubrication Systems Germany GmbH

Heinrich-Hertz-Straße -

 Walldorf, Germany

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, do hereby declare that the equipment speciﬁed above, in its intended use, conforms to

the requirements of the above directives and harmonized standards at the time of placing the above product on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN IEC :

Technical documentation for the assess-

ment of electrical and electronic products

with respect to the restriction of hazard-

ous substances

The manufacturer maintains a technical

construction ﬁle containing test reports and

product documentation:

Technical ﬁle summary sheet number:Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Machinery Directive //EU

Low Voltage Directive //EU

Electromagnetic Compatibility Directive

//EU

ErP Directive -Ecodesign for Energy

Related Products //EC

RoHS Directive //EU

RA-

, MSO, , MSO,

, MSO

Electric pumps for grease

// * Indicates change.



This U.K. Declaration of Conformity is issued

under sole responsibility of the

manufacturer. Lincoln Industrial Corporation

hereby declares that the machinery stated

below:

Name: FlowMaster II pump ( V )

Model number(s):

The Restriction of the Use of Certain

Hazardous Substances in Electrical and

Electronic Equipment Regulations 

(S.I. :)

and conforms to the following harmonized

standards:

EN -:

Safety of machinery - Electrical

equipment of machines - Part : General

requirements

EN ISO :

Safety of machinery. General principles

for design. Risk assessment and risk

reduction

EN ISO :+A:

Pumps and pump units for liquids -

Common safety requirements

ISO :

Liquid pumps and pump units – Noise test

code – Grade  and  of accuracy

U.K. Declaration of Conformity* DOCUMENT NUMBER

UK404567CA

Manufacturer name/address:

Lincoln Industrial Corporation

 N. Hanley Road

St. Louis, MO  U.S.A.

TEL: + () - FAX: + () -

Authorized to compile the technical ﬁle:

SKF (U.K.) Limited

 Canada Close

Banbury, Oxfordshire, OX RT, GBR

EMAIL: robert.collins@skf.com WEBSITE: www.skf.com

I, the undersigned of Lincoln Industrial Corporation, hereby declare that the equipment speciﬁed above, in its intended use, conforms with all

requirements of the U.K. legislation Supply of Machinery (Safety) Regulations  No.  by the time of placing it on the market.

___________________________________

Robert Collins

Technical Compliance Manager

St. Louis, MO, U.S.A.

EN :+A:

Safety of machinery – Minimum gaps to

avoid crushing of parts of the body

EN IEC :

Technical documentation for the

assessment of electrical and electronic

products with respect to the restriction of

hazardous substances

The manufacturer maintains a technical

construction ﬁle containing test reports and

product documentation:

Technical ﬁle summary sheet number:

Description:

Year of CE: 

in its intended use, is in conformity with the

relevant union harmonization legislation:

Supply of Machinery (Safety) Regulations

 (S.I. :)

Electromagnetic Compatibility

Regulations  (S.I. :)

The Ecodesign for Energy-Related

Products Regulations  (S.I.

:)

RA-

Electric pumps for grease

//

, MSO, , MSO,

, MSO

* Indicates change.



Explanation of signal

words for safety

Safety

Read and carefully observe these

instructions before installing, operating or

troubleshooting FlowMaster II rotary driven

hydraulic pump. Assembly must be installed,

maintained and repaired exclusively by per-

sons familiar with these instructions.

Install the assembly only after safety

instructions and this guide have been read

and are completely understood.

All required parts, tools, and equipment

are deﬁned and listed within this manual.

Review parts list and nomenclature prior

to disassembly or operation.

Adequate personal protection must be

used to prevent splashing of material on the

skin or in the eyes.

Always disconnect power source (electricity,

air or hydraulic) from the pump when it is

not being used.

This equipment generates very high

grease pressure. Extreme caution should be

used when operating this equipment as

material leaks from loose or ruptured com-

ponents can inject ﬂuid through the skin and

into the body. If any ﬂuid appears to pene-

trate the skin, seek attention from a doctor

immediately.

Do not treat injury as a simple cut. Tell

attending doctor exactly what type of ﬂuid

was injected.

Any other use not in accordance with

instructions will result in loss of claim for

warranty or liability.

• Do not misuse, over-pressurize, modify

parts, use incompatible chemicals, ﬂuids,

or use worn and/or damaged parts.

• Do not exceed the stated maximum

working pressure of the pump or of the

lowest rated component in your system.

• Always read and follow the ﬂuid

manufacturer’s recommendations

regarding ﬂuid compatibility, and the use

of protective clothing and equipment.

• Failure to comply may result in personal

injury and/or damage to equipment.

NOTE

Emphasizes useful hints and

recommendations as well as

information to prevent property damage

and ensure efﬁcient trouble-free

operation.

CAUTION

Indicates a dangerous situation that can

lead to light personal injury if

precautionary measures are ignored.

WARNING

Indicates a dangerous situation that

could lead to death or serious injury if

precautionary measures are ignored.

DANGER

Indicates a dangerous situation that will

lead to death or serious injury if

precautionary measures are ignored.

NOTE

Refer to pump model  and 

operation manual  for all other

safety considerations.

* Indicates change.

WARNING*

Do not use equipment to supply,

transport, or store hazardous

substances and mixtures in accordance

with annex I part - of the CLP

regulation (EG /) or HCS 

CFR . marked with GHS,

GHS and GHS hazard pictograms

shown:



Table 

Speciﬁcations

Supply voltage  V

Ambient operating temperature – to + °F (– to + °C)

Container capacity

, MSO  lbs ( kg)

, MSO  lbs ( kg)

, MSO  lbs ( kg)

WARNING

Do not exceed   psi ( bar)

maximum outlet pressure.

Failure to comply may result in

personal injury and damage to system

components.

Usage

Description

Models ,  and  are pump-

ing units designed to operate a Centro-Matic

lubrication system. Unit includes a vent valve

to relieve line pressure and recharge injec-

tors. FlowMaster II rotary driven electric

pumps include a motor speed control and

built in circuit protection to prevent control

burnout.

FlowMaster II pump is fully automatic

when using a system controller and a pres-

sure switch. Pump is double acting, dispens-

ing lubricant on both up and down strokes.

This unit is designed to be used with SL-V,

SL-, SL-, SL- and SL- series injec-

tors or a combination of these.

Models ,  and  include

a follower plate and mechanical low level

indicator.

Model  includes an electrical high

level switch to indicate when reservoir is full.

Models MSO, MSO and

MSO include an automatic mechanical

shut-off valve for ﬁlling reservoir.

Appropriate use

• Pump on this unit is exclusively designed

to pump and dispense lubricants using

electric power only.

• Do not exceed maximum speciﬁcation

ratings.

• Any other use not in accordance with

instructions will result in loss of claims for

warranty and liability.

Operation with

system controller

When system controller times out, lube cycle

will initiate. Solenoid and pump motor are

energized to close vent valve and start

pump. Pump begins dispensing lubricant

through injectors to bearings.

When all bearings have received lubricant,

pressure rises in system to actuate pressure

switch. When pressure switch actuates, con-

trol is reset to de-energize solenoid valve

and motor. Pump stops, pressure vents and

pressure switch de-actuates. Control begins

timing toward next lube event.

Operation with

mechanical

shut-off

When attached, a mechanical shut-off sys-

tem integrates with bucket pumps to prevent

grease from overﬁlling during reﬁll process.

System is designed for bucket pumps with

capacity of , ,  and  lbs (, ,

 and  kg). Refer to  for mainte-

nance and operating instructions if present.



Installation

Place unit in approximate location making

sure electric power connections are

accessible.

 Mark center locations of holes at bottom of

reservoir († ﬁg. , page  or Fig. ,

page ).

–For models , MSO, 

and MSO drill six 1/2in ( mm)

holes. Use of 7/16 in ( mm) bolts will

offer some ﬂexibility in securing reser-

voir to equipment.

–For models  and MSO drill

four 5/8in ( mm) holes. Use of 1/2in

( mm) bolts will offer some ﬂexibility

in securing reservoir to equipment.

 Connect lubricant outlet of pump to sys-

tem with suitable hose capable of

  psi ( bar) working pressure.

 Wire pump motor and vent valve as shown

(† ﬁg. , page ).

Operation

Fill reservoir

 Clean area around ﬁlling port.

 Remove lower () and upper () pipe

plugs from side of reservoir († ﬁg. IPB ,

page ; or ﬁg. IPB , page ).

 Attach appropriate bulk-ﬁlling pump to

lower inlet ( in NPT).

 Fill reservoir until grease appears at the

top  1/4NPT vent high level port.

 Remove bulk ﬁlling pump.

 Replace both pipe plugs.

Installation and operation

NOTE

Verify red electric motor lead is con-

nected to positive side of circuit.

Motor will not run if wired incorrectly.

NOTE

Refer to pump model  and 

operation manual  for setting

pump control on  V motor.

Fill reservoir

(MSO equipped)

Body and guide assembly (), pivot arm

(), supply line relief, follower () and

cover () work in combination with each

other to prevent grease from overﬁlling res-

ervoir during reﬁll process († ﬁg. IPB ,

page ; or ﬁg. IPB , page ).

As grease ﬁlls reservoir, follower rises and

lifts pivot arm, forcing body and guide

assembly closed. When body and guide

assembly closes, pressure continues to rise

in supply line causing pump to stall. At that

point, supply line relief valve must be opened

to relieve pressure from system.

Operational procedure

 Verify relief valve is closed.

 Turn supply pump on.

 Supply pump stalls when gauge reaches

maximum.

 If grease level sensor or indicator option is

available with system, verify reservoir is

full of grease.

 Turn off supply pump.

 Open pressure relief valve to vent down

stall pressure. Make sure relief valve is

open long enough to remove pressure

from system.

 Disengage quick disconnect.

 Cap quick disconnect ends to prevent

contamination.

 Leave relief valve open until next ﬁll cycle.

WARNING

Do not overﬁll reservoir. Extreme pres-

sure can damage reservoir and/or pump

housing.

Failure to comply may result in death

or serious injury.



19.0 in

(484 mm)

B-B

∅ 0.50 in (13 mm)

∅ 15.1 in (384 mm)

∅ 13.8 in (352 mm)

20° 40°

A A

Fig. 

Dimensions (models  and MSO;  and MSO)

Dimensions

Model Dimension “A”

 & MSO . in ( mm)

 & MSO . in ( mm)



45°

B-B

45°

20.3 in

(517 mm)

38.4 in

(975 mm)

∅ 0.60 in (15 mm)

∅ 16.7 in (425 mm)

∅ 15.5 in (394 mm)

Fig. 

Dimensions (models  and MSO)



Maintenance and repair

General maintenance

• Keep area around pump clean. Clean off

ﬁlling port area prior to ﬁlling reservoir.

Clean area around ﬁller after ﬁlling as

lubricants will attract dirt.

• Keep lubricants clean and free of dirt

and debris.

System malfunction

• Refer to Troubleshooting (page ) to

determine where to look if problems occur.

• Refer to corresponding sections for

replacement and repair of speciﬁc areas.

• Each part is identiﬁed with a number

keyed to a matching part on

illustrated views.

• General recommendations of tools

required are also speciﬁed in each step.

• Pay particular attention to warning state-

ments to prevent personal injury and pos-

sible damage to pump components.

Outlet check service

Refer to Troubleshooting (page ) to

determine if outlet check valve () is

cause of failure.

Pump will not build up sufﬁcient lubricant

pressure if outlet check () is fouled

(† ﬁg.  and ﬁg. , page ). Foreign mate-

rial may lodge beneath check ball () or

between check disc () and seat () of

bushing assembly. Sealing surfaces of seat

must form a perfect seal. Clean parts or

replace if pitted, worn or scored.

 Turn off and disconnect electric power

supply to pump assembly ().

 Standard tools required are bench

mounted vice, set of open end wrenches

ranging from 7/16 to  1/2in, large  in

( mm) adjustable wrench and

smaller  in ( mm) adjustable

wrench.

 Remove hose () and elbow ().

 Remove outlet check assembly () and

adapter () by loosening adapter from

tee ().

 Remove adapter () from outlet check

assembly ().

 Remove outlet connector () from

bushing ().

 Remove ball check seat () from outlet

connector ().

 Pull check disk assembly () out of ball

check seat ().

 Remove and discard gaskets ( and ).

 Clean and inspect all check components

(, , , and ) for scoring, damage

or any foreign material.

 Replace any damaged components of

outlet check assembly (). Replace gas-

kets ( and ).

Reverse above procedure to reassemble.

Torque check assembly to  ft-lbf

( Nm).



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