SKF ECP Manual de usuario

for single-line centralized lubrication systems

ECP Electrically driven cartridge pump unit

Version 01

Original installation instructions following machinery

directive 2006/42/EC for incomplete machines with

corresponding operating instructions

www.bergab.ru

Берг АБ [email protected] Тел.(495)-228-06-21,факс (495) 223-3071

EC Declaration of incorporation following machinery directive 2006/42/EC, annex II, part 1 B

The manufacturer SKF Lubrication Systems Germany GmbH, Berlin Facilities Motzener Straße 35/37 12277 Berlin Germany

hereby declares the correspondence of the partly completed machinery

Designation: Electrically driven cartridge pump unit

Type: ECP

Year of construction: See type identification plate

complies with the following basic safety and health requirements of the EC machinery directive 2006/42/EC at the time when first being launched in the

market.

1.1.2 · 1.13 · 1.3.2 · 1.3.4 · 1.5.1 · 1.5.6· 1.5.8 · 1.5.9 · 1.6.1 · 1.7.1 · 1.7.3 · 1.7.4

The special technical documents were prepared following Annex VII part A of this directive. Upon justifiable request, these special technical documents can be

forwarded electronically to the respective national authorities. The person empowered to assemble the technical documentation on behalf of the manufacturer is

the head of standardization, See manufacturer's address.

Furthermore, the following directives and harmonized standards were applied in the respective applicable areas:

2011/65/EU RoHS II

2014/30/EU Electromagnetic compatibility | Industry

Standard Edition Standard Edition Standard Edition Standard Edition

DIN EN ISO 12100 2011 DIN EN 60034-1 2011 DIN EN 61000-6-2 2006 DIN EN 61000-6-3 2011

Amendment 2013 Amendment 2015 Amendment 2011 Amendment 2012

DIN EN ISO 809 2012

DIN EN ISO 50581 2013

The partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with

the previsions of machinery directive 2006/42/EC and any other applicable directives.

Berlin, 29 January 2016

EN EC Declaration of incorporation

Jürgen Kreutzkämper

Manager R&D Germany

SKF Lubrication Business Unit

Dr.-Ing. Holger Schmidt

Manager Development Center Berlin

SKF Lubrication Business Unit

www.bergab.ru

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Legal disclosure EN

Legal disclosure

The original installation instructions follow-

ing machinery directive 2006/42/EC are

part of the described product and must be

kept at an accessible location for further use.

Warranty

The instructions do not contain any infor-

mation on the warranty. This can be found

in the general terms and conditions. This

can be found on:

www.skf.com/lubrication.

These instructions are copyright-protected.

The integration of the content into the

manufacturer's documentation of the ma-

chine, into which the product shall be inte-

grated, is expressly allowed. This also in-

cludes the creation of training material for

internal, non-commercial purposes. Any

other use without the written consent of

the copyright holder - of whatever kind - is

prohibited and is regarded as a violation of

Manufacturer's service addresses

Walldorf Facilities

Central Customer Service

Heinrich-Hertz-Str. 2-8

69190 Walldorf

Germany

Phone: +49 (0) 6227 33-0

Fax: +49 (0) 6227 33-259

Berlin Facilities

Central Customer Service

Motzener Straße 35/37

12277 Berlin

Germany

Phone +49 (0)30 72002-0

Fax +49 (0)30 72002-111

Hockenheim Facilities

Central Customer Service

2. Industriestraße 4

68766 Hockenheim

Germany

Phone +49 (0)62 05 27-0

Fax +49 (0)62 05 27-101

E-mail: Lubrication-german[email protected]om

www.skf.com/lubrication

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Installation instructions

machinery directive 2006/42/EC 1

Explanation of symbols and signs 6

1. Safety instructions 8

1.1 General safety instructions 8

1.2 General behaviour when handling

the product 8

1.3 Qualiﬁed technical personnel 9

1.4 Electric current hazard 10

1.5 Hazard from system pressure or

hydraulic pressure 10

1.6 Operation 10

1.7 Assembly, maintenance,

malfunctions, shutdown, disposal 11

1.8 Intended use 11

1.9 Foreseeable misuse 12

1.10 Disclaimer of liability 13

1.11 Referenced documents 13

1.12 Existing residual risks 14

2. Lubricants 17

2.1 General information 17

2.2 Selection of lubricants 17

2.3 Approved lubricants 18

2.4 Lubricants and the environment 19

2.5 Lubricant hazard 19

3. Overview 20

3.1 Product code 21

4. Assembly 22

4.1 General information 22

4.2 Set-up and attachment 22

4.2.1 Minimum assembly dimensions 23

4.3 Connection dimensions, mounting

bores and minimum assembly

dimensions 24

4.4 Assembly of the product 25

4.5 Lubricant feed line connection 26

4.6 Mounting of the lubrication lines

by means of SKF plug-in connector 27

4.7 Electrical connection 28

4.7.1 General information 28

4.7.2 Electrical characteristics,

version 24 V DC 30

4.8 Vent centralized lubrication system 31

4.9 Notes related to the type

identiﬁcation plate 33

4.10 Notes related to the CE marking 33

Table of contents

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Operating instructions 35

1. Safety instructions 36

1.1 General information 36

2. Lubricants 36

3. Delivery, returns and storage 36

3.1 Checking the delivery 36

3.2 Returns 37

3.3 Lubrication units 37

3.4 General information 37

4. Assembly 37

4.1 General notes related to assembly 37

5. Design and function 38

5.1 General information 38

5.2 Set-up of the ECP

cartridge pump unit 38

5.3 Functional description 38

6. Operation, shutdown and disposal 40

6.1 General information 40

6.2 Pushbutton DK 40

6.3 Screwing in the lubricant

cartridge/ change of cartridge 41

6.4 Initial start-up 42

6.5 Start-up 43

6.6 Temporary shutdown 43

6.7 Shutdown and disposal 43

7. Maintenance 44

7.1 General information 44

7.2 Maintenance schedule 45

7.3 Service 45

8. Troubleshooting 46

8.1 Start-up, product and

system failures 47

9. Technical data 48

9.1 Technical characteristics 48

10. Spare parts 49

11. Accessories 50

Table of contents

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Possible symbols

Meaning

Note

Electrical component hazard, elec-

trical shock hazard

Slipping hazard

Hazard from hot components

Hazard from hot surface

Hazard from unintentional intake

Crushing hazard

Hazard from suspended load

Pressure injection hazard

Explosion-protected component

Electrostatically sensitive

components

Wear personal protective equip-

ment (goggles)

Protect (lock) the starting device

against unintentional activation

Environmentally sound disposal

Explanation of symbols and signs

You will find these symbols, which warn of

specific dangers to persons, material assets,

or the environment, next to all safety in-

structions in these operating instructions.

Please read these instructions thoroughly

and heed the warning and safety notes.

Information symbols within treatises

Symbol Meaning

Prompts an action

Used for itemizing

Refers to other facts, causes, or consequences

Provides additional information within procedures

Warning level Consequence Probability

DANGER Death/ serious injury imminent

WARNING Serious injury possible

CAUTION Minor injury possible

ATTENTION Property damage possible

Symbol

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Markings attached to the ECP must be ob-

served and kept in fully legible conditions.

Explanation of symbols and signs

Abbreviations and conversion factors

Abbreviations

re. regarding oz. Ounce

approx. approx. psi pounds per square inch

°C degrees Celsius hp horse power

s second lb. pound

dB (A) sound pressure level sq.in. square inch

i.e. that is kp kilopond

etc. et cetera cu.in cubic inch

poss. possibly mph miles per hour

< less than fpsec feet per second

± plus or minus °F degrees Fahrenheit

> greater than fl.oz. fluid ounce

e.g. for example in. inch

if appl. if applicable gal. gallon

etc. et cetera

a.a.r. as a rule

Ø diametre Conversion factors

incl. including Length 1 mm = 0.03937 in.

K Kelvin Area 1 cm² = 0.155 sq.in

kg kilogram Volume 1 ml = 0.0352 fl.oz.

rh relative humidity 1 l = 2.11416 pints (US)

kW kilowatt Mass 1 kg = 2.205 lbs

l litre 1 g = 0.03527 oz.

min minute Density 1 kg/cm³ = 8.3454 lb./gal (US)

max. maximum 1 kg/cm³ = 0.03613 lb./cu.in.

min. minimum Force 1 N = 0.10197 kp

mm millimetre Speed 1 m/s = 3.28084 fpsec.

ml millilitre 1 m/s = 2.23694 mph

N Newton Acceleration 1 m/s² = 3.28084 ft./s²

Nm Newtonmeter Pressure 1 bar = 14.5 psi

Temperature °C = (°F-32) x 5/9

Output 1 kW = 1.34109 hp

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ENEN

1. Safety instructions

1.1 General safety instructions

The owner must ensure that the installation

instructions have been read by any persons

entrusted with works on the product or by

those persons who supervise or instruct

the before-mentioned group of persons. In

addition, the owner must also ensure that

the relevant personnel are fully familiar with

and have understood the contents of the

instructions.

The installation instructions must be kept

at hand together with the product for future

reference.

The installation instructions are part of the

product and must accompany the product

when selling it. The described product was

manufactured according to the state of the

art. Risks may, however, arise from its usage

and may result in harm to persons or damage

to material assets.

Any malfunctions which may affect safety

must be remedied immediately. In addition

to the installation instructions, general

statutory regulations and other regulations

for accident prevention and environmental

protection must be observed.

1.2 General behaviour when handling

the product

o The product may only be used in aware-

ness of the potential dangers, in proper

technical condition, and according to the

information in these instructions.

o Technical personnel must familiarize

themselves with the functions and

operation of the product. The specified

assembly and operating steps and their

sequences must be observed.

o Any unclear points regarding proper

condition or correct assembly/operation

must be clarified. Operation is prohibited

until issues have been clarified.

o Keep unauthorized persons away from

the product.

o Observe all relevant precautionary opera-

tional measures and instructions for the

respective work.

o Clearly define and observe responsibilities

for different activities. Uncertainty seriously

endangers safety.

o Do not remove, modify or otherwise affect

safety-related protective and emergency

devices in their function and check them

for completeness and function at regular

intervals.

If protective and safety equipment has to

be dismantled, it must be reassembled

immediately after finishing the work, and

then checked for correct function.

o Remedy occurring faults in the frame of

responsibilities. Immediately inform your

superior in the case of faults beyond your

competence.

o Wear personal protective equipment

always.

o When handling lubricants or operating

materials, adhere to the respective safety

data sheets.

1. Safety instructions

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ENEN

1.3 Qualified technical personnel

Only qualified technical personnel may in-

stall, operate, maintain, and repair the prod-

ucts described in this document.

Such persons are familiar with the relevant

standards, rules, accident prevention regu-

lations, and assembly conditions as a result

of their training, experience, and instruction.

They are qualified to carry out the required

activities and in doing so recognize and

avoid any potential hazards. The definition

of qualified personnel and the prohibition

against employing non-qualified personnel

are laid down in DIN VDE 0105 and IEC 364.

Relevant country-specific definitions of

qualified technical personnel apply for coun-

tries outside the scope of DIN VDE 0105 or

IEC 364.

The operator of the final product is re-

sponsible for assigning tasks and areas of

responsibility.

The personnel must be trained and in-

structed, if they do not possess the required

knowledge.

Product training can also be performed by

SKF in exchange for costs incurred.

1. Safety instructions

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ENEN

1.5 Hazard from system pressure or

hydraulic pressure

1.4 Electric current hazard

WARNING

Electric shock

Assembly, maintenance, and

repair works may be performed

by qualified and authorized

personnel.

Prior to performing work, the

product must be disconnected

from the power supply.

Thereby the local connection con-

ditions and legal prescriptions (e.g.

DIN, VDE) have to be observed.

WARNING

System pressure

Hydraulic pressure

Lubrication systems are pressur-

ized during operation. They must

be depressurized before starting

assembly, maintenance, modifica-

tion or repair works.

1.6 Operation

The following must be observed when

working on the product.

o All information within these instructions

and the information within the referenced

documents.

o All laws and regulations to be complied

with by the user.

1. Safety instructions

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