Siruba C007KD Manual de usuario

C/S007KD

電控參數說明書

ELECTRONIC CONTROL PARAMETER MANUAL

歡迎使用本公司產品，制衣行的正確投資選擇！

Welcome to use the our products, it is the right investment choices in garment industry!

本說明書為本公司新研發的“節能 2路24V 直驅控制箱”產品參考手冊，請認真閱讀此手冊

以更好運用本公司產品。

This manual is a new product reference manual of the company's "Energy Saving 2 way 24V Direct

Drive Control Box". Please read this manual carefully to make better use of our products.

一、安全說明：General SafetyInstructions

1：電機電控接通電源時（開機狀態）請不要把腳放在腳踏板上

Do not put your feet on the pedals when the control box and motor is switched on (boot status)

2：本產品請專業人士安裝調試

Let professionals to install and debug this product

3：嚴禁在通電時打開控制箱與電機端蓋

Do not open the control box and the motor cover when energized

4：換針，穿線或更換底線時請關閉電源

Please turn off the power when changing the needle,threading or replacing the bottom line

5：安裝，拆卸維修時請拔掉電源插頭

During installation and removal service,please turn off the power and pull the plug

6：翻抬縫紉機時請關閉電源

Please turn off the power when turn lift sewing machine

7：使用本產品請遠離高頻電磁波和電波發射器等，以免所產生的電磁波干擾伺服驅動器而發

生錯誤動作。

When use this product, please stay away from high-frequency electromagnetic waves and radio wave

transmitters, etc., in case the electromagnetic waves generated interfere with the servo drive to

occur wrong action .

鄭重申明：

Solemnly Declare:

1：不遵守安全使用說明操作規章，發生意外後果自負。

Do not comply with the manual book operating regulations and the safety requirements, all

accidental occurrence should be taken by yourself.

2：未經本公司授權，請勿擅自改動產品，由此而引起的後果本公司不負任何責任。

Without our authorization, please do not alter our products, our company is not liable for any

consequences arising therefrom.

Content

一、產品介紹

Product instructions

二、安裝調試

Installation and trial-run

三、控制台使用說明

Control panel Instruction

四、一般故障處理

Common faults and treatment

五、作業環境要求

Environmental Requirements

六、保修服務

Warranty service

一、產品介紹： Product instruction

本產品由本公司自主研發，產品個性鮮明，真正體現出了機電一體化

的概念，更是節能、高效、環保、優美集結於一身。可廣泛適用於多

種縫紉設備。

This product by the company independent research and development,

distinct personality, truly reflects the concept of mechanical and electrical

integration, more energy saving, high efficiency, environmental protection,

beautiful assembled in one. It can be widely applied to a variety of sewing

equipment.

1.組成部分： component

控制器系統由控制器和電機兩部分：

The servomotor is composed of control system and motor

A.控制器：控制箱和速控器。

A.Control system includes control box and speedcontroller

系統介面連接和操作面板示意圖如下：

Introducefor control panel

6P 多功能埠：表1

照明燈介面說明：表2

本控制系統體現出了超前的設計理念，系統操作簡單易上手，整個控制系統性能

優越。具有起步快，停車快、准等優點。而且電路模組保護功能完善：有欠壓、

過流、等一系列保護功能。速控器可實現無級調速。

This control system features is easy to use and features in excellent performance,

including quick start, quick stop (sewing machine), accurate needle position.

Furthermore, the modular circuit has Self-Protection System when against lower

序號

Serial No

編號

Number

功能

Number

備註

remarks

1 1 4

抬壓腳介面

foot presser

lifter port

1為正；4為負

1 is positive pole

4 is negative pole

2 2 5

吸屑介面

waste suction

port

2為正；5為負

2 is positive pole

5 is negative pole

3 3 6 無

none

無

none

序號

Serial No

編號

Number

功能

Number

備註

remarks

1 1 2

照明燈介面

Lighting lamp

interface

1為正；2為負

1 is negative pole

2 is positive pole

6P 多功能

埠如表 1

照明燈介面

(12V)說明表 2

voltage, over current, over heat etc. speedcontroller is realized by the pedal speeder.

※：抬壓腳介面（24V）和吸屑介面（24V）埠只能使用 24V 電子閥（最大輸出

電流 200mA；如超出可能導致使用故障，嚴重導致控制器損毀。）

※：presser foot lifter(24V) and waste suction port (24V), the port can only use 24V

valve (the biggest output current is 200mA; if over this, will occur error, even let the

control box broken)

B.電機： motor

電機轉子屬於稀土永磁材料，具備功率大，節能環保等各大優點。電機內設有霍

爾感測器，使電機具有準確的上下定位，使電機體積更小更美觀。

Rotor is made of rare earth permanent magnet, guarantee high power and

environmental. Exactly needle UP/DOWN position due to its built-in Hall type sensor

and compact design.

C.產品組裝效果圖： Partial demonstration

2. 220V、110V 性能參數指標:Specifications

220V 性能參數指標 220V Specifications

電源供電電壓 Voltage 220V 單相 1phase

頻率 Frequency 50~60HZ

電機轉速 Speed 200-5000RPM

電機扭矩 Motor torque ≤3.5NM

電機功率 550W

110V 性能參數指標 220V Specifications

電源供電電壓 Voltage 110V 單相 1 phase

頻率 Frequency 50~60HZ

電機轉速 Speed 200-5000RPM

電機扭矩 Motor torque ≤3.5NM

電機功率 550W

二、安裝調試：（直驅式電機安裝方法）

Installation and trial-run（Direct Drive type）

1.控制箱調速器安裝如下圖

Install control box and speed controller as below figure

將控制箱和速控器用螺釘依次安裝在縫紉機台板上。

Using screws, mount the Control Box and speed controlleronto sewing table

properly.

2.直驅電機安裝示意圖:

Schematic diagram of the installation of direct drive motor

C007KD

S007KD

直驅電機安裝共 6步驟：Motor installation of a total of 6 steps

（1）裝底板：Install Plate

a）拆掉縫紉機上的手輪、皮帶、皮帶罩。

Remove the hand wheel, belt cover and wind blade on the sewing machine.

b）如安裝圖所示將圖①底板用圖②螺釘鎖在對應的縫紉機孔位上。

According to the above install picture, use the screw(picture②) installing

the plate(picture①) into the sewing machine head.

（2）裝轉子：Install rotor

a)如安裝圖所示將圖③墊片放置縫紉機軸上，將圖⑤轉子裝入縫紉機

軸上，用⑥的螺釘鎖緊，裝入圖④同步帶(適用於 C007KD 或S007KD)

According to the above install picture, put the washer(picture③) into the

sewing machine axis, then put the rotor(picture⑤) to the sewing machine

axis, use the screw(picture⑥) to fix it, then install the synchronizing

pulley(picture④). (apply to C007KD or S007KD)

（3）裝電機：Install Moter

a)如安裝圖所示將圖⑦電機裝入並用圖⑧螺釘鎖緊固定在圖①底板上

（注：電機裝入轉子要注意磁鐵吸力，小心夾到手。）

According to the above install picture,use the screw(picture⑧)to fix the

motor(picture⑦) in to the plate(picture①).(attention: please take care the

magnetism to hurt the hand when put the motor to the rotor.)

（4）檢查轉子和定子是否裝好

Check the rotor and the stator is installed or not

A）拿出圖⑨橡膠孔塞。

Taking out figure⑨rubber hole stopper.

B）目測轉子平面與定子平面是否相平，兩面相平度不得超過 1.5mm

（看剖視圖 A),如果超過 1.5mm 的話,要拆掉電機和轉子用圖⑪墊片來調

整。

Check the plane of the rotor and the stator is flat or not, two surface

roughness shall not exceed 1.5mm(See section view A), if more than 1.5mm,

to remove the motor and the rotor with figure⑪gasket to adjust

.圖A

C）調整好後裝回橡膠孔塞。（注：電機兩平面裝的越平越好，如果

兩平面超過 1.5mm 的情況下，電機會比正常安裝的發熱量大和力矩減

小現象。）

Adjusted to fit back rubber hole stopper.(Notes: The distance

between two flat as small as possible, if more than 1.5mm, motor

will be calorific value more and torque decreases.)

（5）裝風葉和外殼：Install Fan and the cover

a) 用手轉動縫紉機，使機針停在最高位，縫紉機手輪如圖 B

Use hand to turn the sewing machine head, let the needle stop in the highest

position

b) 如安裝圖所示將圖⑩風葉裝入並用圖⑪螺釘鎖緊,（注：停車

針位和風葉與電機間隙如圖 A、B、C）

According to the above install picture to install the fan(picture⑩), use the

screw(picture⑪)to fix.(Attention: the needle stop position and the

clearance of fan and the motor is as following picture A/B/C)

c) 將如安裝圖所示將圖⑫塑膠外殼裝入並用圖⑬的螺釘鎖緊

According to the above install picture, install the cover(picture⑫), and use

the picture⑬screw to fix.

d) 將如安裝圖所示將圖⑭同步輪罩裝入用圖⑮螺釘鎖緊(適用於

C007KD 或S007KD)

According to the above install picture,install the picture⑭synchronizing

wheel cover and use picture⑮screw to fix. (apply to C007KD or S007KD)

圖A 圖B 圖C

间隙 1.5～2

Clearance

1.5～2

感应磁铁

Induct magnet

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