SIGMA TEK CCP 621 Manual de usuario

CCP 621

C-DIAS Processor Module

Date of creation: 26.11.2013

Version date: 27.03.2020

Article number: 13-104-621-E

Publisher: SIGMATEK GmbH & Co KG

A-5112 Lamprechtshausen

Tel.: 06274/4321

Fax: 06274/4321-18

Email: [email protected]

WWW.SIGMATEK-AUTOMATION.COM

SIGMATEK GmbH & Co KG

Translation from German

tributed in any form (print, photocopy, microfilm or in any other process) without the express permission.

We reserve the right to make changes in the content without notice. The SIGMATEK GmbH & Co KG is not responsi-

ble for technical or printing errors in the handbook and assumes no responsibility for damages that occur through

use of this handbook.

C-DIAS PROCESSOR MODULE CCP 621

27.03.2020 Page 1

C-DIAS Processor Module CCP 621

The CCP 621 processor module runs the control program and

thereby represents an essential component of an automation

system. The internal DC/DC converter powers all modules on

a C-DIAS module carrier.

The CAN bus, an Ethernet interface or the USB device (Mini

USB) can be used as the online interface.

A 7-segment display and two status LEDs provide information

on the actual status of the CPU.

For program updates, the integrated USB host interface can

be used (USB stick, keyboard). With help from the exchange-

able microSD card, the entire control program can be easily

exchanged.

The CCP 621 processor module is designed to be mounted in

the control cabinet. With the integrated VARAN manager, the

processor module offers the possibility to construct a high-

performance VARAN system to operate for example, decentralized I/O modules, drive sys-

tems or communication modules.

Compatibility

Completely PC-compatible. The CCP 621 works with standard PC BIOS; no SIGMATEK-

specific BIOS is therefore needed. LASAL is provided as the operating system.

CCP 621 C-DIAS PROSESSOR MODULE 
 
Page 2 27.03.2020 
Contents 
1Technical Data ........................................................................ 5 
1.1 Performance Data.........................................................................5 
1.2 Electrical Requirements...............................................................6 
1.3 Standard Configuration................................................................6 
1.4 Miscellaneous ...............................................................................7 
1.5 Environmental Conditions...........................................................7 
2Mechanical Dimensions......................................................... 8 
3Mounting position................................................................... 9 
4Connector Layout..................................................................10 
4.1 Applicable Connectors...............................................................13 
5Exchanging the microSD Card .............................................15
6Status Displays......................................................................16 
7Display....................................................................................17
8CAN Bus Setup ......................................................................18
8.1 CAN Bus Station Number ..........................................................18 
8.2 Number of CAN Bus Participants .............................................18 
8.3 CAN Bus Data Transfer Rate.....................................................18 
9Configuration of the Process Module..................................19 

 C-DIAS PROCESSOR MODULE CCP 621 
 
03.2020 Page 3 
CAN Bus Termination ...........................................................22 
Wiring and Mounting Instructions .......................................23 
1 Ground.........................................................................................23 
2 Shielding......................................................................................24 
3 ESD Protection............................................................................24 
4 Mounting......................................................................................25 
Working With and On the CCP 621......................................25 
Process Diagram...................................................................26 
System Boot Checkpoints....................................................27 
Status and Error Messages..................................................28 
Application Exceptions.........................................................36 
1 SRAM and IRQ routines .............................................................36 
2 SRAM and Consistency of Changed Data................................36 
3 The File System Does Not Support Safe Writing via SRAM...36 
4 Data Breakpoint ..........................................................................36 
Note on SRAM Behavior.......................................................37 
Recommended Shielding for VARAN..................................38 
1 Wiring from the Control Cabinet to an External VARAN 
component...................................................................................39 
2 Wiring Outside of the Control Cabinet .....................................40 

CCP 621 C-DIAS PROSESSOR MODULE

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18.3 Shielding for Wiring Within the Control Cabinet.....................41

18.4 Connecting Noise Generating Components............................42

18.5 Shielding Between Two Control Cabinets ...............................43

C-DIAS PROCESSOR MODULE CCP 621

27.03.2020 Page 5

1 Technical Data

1.1 Performance Data

Processor

EDGE Technology X86 compatible

32-bit data bus

Clock frequency

800 MHz

Addressable I/O/P modules

VARAN bus: 65,280

CAN bus: 32

C-DIAS bus: 8

Internal I/O

Internal cache

32-kbyte L1 Cache

256-kbyte L2 cache

BIOS

AMI

Internal program and data memory

(DDR2 RAM)

128-Mbyte

Internal remnant data memory

512-kbyte (1)

Internal storage device

512-Mbyte microSD card

Interfaces

1x USB Host 2.0 (full speed 12 Mbit/s)

1x USB Device 1.1

1x Ethernet

1 x CAN

1x VARAN Out (Manager) (maximum cable length: 100 m)

1x C-DIAS

1x S-DVI interface for terminal (TFT display, USB)

Resolution 1024 x 768 pixels

Data buffer

yes

Status display

yes

Status LEDs

yes

Real-time clock

yes (buffering approximately 10 days)

(1) See chapter “Note on SRAM Behavior”

CCP 621 C-DIAS PROSESSOR MODULE

Page 6 27.03.2020

1.2 Electrical Requirements

Supply voltage

+18-30 V DC

UL: Class 2 oder LVLC (1)

Current consumption of power

supply (+24 V)

typically 1100 mA

maximum 1300 mA

Inrush current

for a very short time (~20 µs): 30 A

Power supply on the C-DIAS bus

supplied by the CCP 621

Current load on C-DIAS bus

(power supply for I/O/P modules).

maximum 1.2 A

(1) Limited Voltage Limited Current

1.3 Standard Configuration

Ethernet 1

IP: 10.10.150.1

Subnet-Mask: 255.0.0.0

CAN bus

station: 00

baud rate: 01 = 500 kBaud

CAN bus on TAE

station: 00

baud rate: 01 = 500 kBaud

The CAN bus terminal is initialized by the FPGA and is limited in use!

Several CAN objects of the CAN bus are therefore not available.

Problems can arise if a control is connected to an IP network, which contains mod-

ules that do not run on a SIGMATEK operating system. With such devices, Ethernet

packets could be sent to the control with such a high frequency (i.e. broadcasts), that

the high interrupt load could cause a real-time runtime error or runtime error. By

configuring the packet filter (Firewall or Router) accordingly however, it is possible

to connect a network with SIGMATEK hardware to a third party network without trig-

gering the error mentioned above.

Des problèmes peuvent survenir si un automate est connecté à un réseau IP con-

tenant des modules qui ne fonctionnent pas sous un système d'exploitation

SIGMATEK. Avec de tels dispositifs, les paquets Ethernet peuvent être envoyés à

l’automate avec une fréquence tellement élevée (càd. diffusion), que les interruptions

ainsi générées peuvent provoquer une erreur d'exécution. En configurant d’une fa-

çon appropriée le filtre de paquets (pare-feu ou un routeur) il est toutefois possible

de connecter un réseau avec le matériel SIGMATEK à un réseau tiers sans déclench-

er l'erreur mentionnée ci-dessus.

C-DIAS PROCESSOR MODULE CCP 621

27.03.2020 Page 7

1.4 Miscellaneous

Article number

12-104-621

Hardware version

1.x

Project back-up

internally on the microSD card

Standard

UL 508 (E247993)

Approbations

cUL, UL

1.5 Environmental Conditions

Storage temperature

-10 ... +85 °C

Environmental temperature

0 ... +45 °C

Humidity

10 - 90 %, non-condensing

EMC stability

in accordance with EN 61000-6-2 (industrial area)

Shock resistance

EN 60068-2-27

150 m/s²

Protection type

EN 60529

IP20

CCP 621 C-DIAS PROSESSOR MODULE

Page 8 27.03.2020

2 Mechanical Dimensions

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