Siemens XRS-5 Manual de instrucciones

Ultrasonic Transducers

Quick Start Manual 12/2013

XRS-5

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

A5E32299685 XRS-5 Series Transducers – QUICK START MANUAL Page EN-1

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Echomax XRS-5 Quick Start Manual

This manual outlines the essential features and functions of the Echomax XRS-5 transducer. This

manual, and the

Transducer Applictions Manual

, are also available on our website:

www.siemens.com/processautomation. Printed copies are available from your local Siemens

Milltronics representative.

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments

Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others, and to

protect the product and the connected equipment. These warning notices are accompanied by

a clarification of the level of caution to be observed.

Questions about the contents of this manual

can be directed to:

European Authorized Representative

Siemens Milltronics Process Instruments Siemens AG

1954 Technology Drive, P.O. Box 4225 Industry Sector

Peterborough, Ontario, Canada, K9J 7B1 76181 Karlsruhe

Email: techpubs.smpi@siemens.com Deutschland

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments. Siemens Milltronics Process

Instruments will not be responsible for the

contents of partial or whole reproductions

of either bound or electronic versions.

While we have verified the contents of this

manual for agreement with the instrumentation

described, variations remain possible. Thus we

cannot guarantee full agreement. The contents

of this manual are regularly reviewed and

corrections are included in subsequent editions.

We welcome all suggestions for improvement.

Technical data subject to change.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING: means that failure to observe the necessary precautions can result in

death, serious injury, and/or considerable material damage.

CAUTION: means that failure to observe the necessary precautions can result in

considerable material damage.

Note: means important information about the product or that part of the operating manual.

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Introduction

The Echomax XRS-5 series of transducers operate with

Siemens Milltronics ultrasonic level monitoring products.

The transducer converts the electrical energy of the transmit

pulse from the transceiver into acoustical energy. It then

converts the acoustical energy of the echo back into electrical

energy for the controller.

The transducer face emits acoustical energy that radiates

outward, decreasing in amplitude at a rate inversely

proportional to the square of the distance. Maximum power

radiates perpendicularly from the transducer face on the axis of

transmission. Where power is reduced by half (– 3 dB), a conical

boundary centered around the axis of transmission defines the

sound beam, the diameter of which is the beam angle.

The XRS-5 series transducers have an integrated temperature

sensor that reports the air temperature at the transducer to the controller.

This product is intended for use in industrial areas. Operation of this

equipment in a residential area may cause interference to several

frequency based communications

transducer

transducer face

–3 db boundary

axis of

transmission,

perpendicular

to transducer

face

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Instructions specific to hazardous area installations

(Reference European ATEX Directive 94/9/EC,

Annex II, 1/0/6)

The following instructions apply to equipment covered by certificate number

SIRA 99ATEX5091X.

1. The equipment may be used with flammable gases and vapors with the Apparatus Group

II and with Temperature class T1 to T6.

2. The equipment has a temperature class of T85 °C and may be used with flammable dusts.

3. The equipment is certified for use in an ambient temperature range of -20 °C to +65 °C.

4. The equipment has not been assessed as a safety related device as referred to by EC

Directive 94/9/EC Annex II, clause 1.5.

5. The certificate has a ’X’ suffix, which indicates that special conditions of installation and

use apply. Those installing or inspecting this equipment must have access to the contents

of the certificate.

6. The apparatus shall only be supplied from a circuit containing a suitably rated fuse having

a breaking capacity of at least 1500A.

7. Installation and inspection of this equipment shall be carried out by suitably trained

personnel in accordance to the applicable code of practice (EN 60079-14 and EN 60079-17

within Europe).

8. The equipment is non-repairable.

9. The certification of this equipment relies upon the following materials used in its

construction:

• Norton Performance Plastics Chemgrip bonding compound

• ETFE housing material

• PVDF housing material

• Dow-Corning 3-4207 encapsulant

• Royal EPOCAP 42174/52174

• Cotronics Durapot 864 encapsulant

10. If the equipment is likely to come into contact with aggressive substances, then it is the

responsibility of the user to take suitable precautions that prevent it from being adversely

affected, thus ensuring that the type of protection is not compromised.

• Aggressive substances: for example, acidic liquids or gases that may attack

metals, or solvents that may affect polymeric materials.

• Suitable precautions: for example, establishing from the material’s data sheet

that it is resistant to specific chemicals.

Note:

• Product configuration number shown for example only.

• Serial number shown for example only.

Ex mb IIC T6 Gb

Ex tb IIIC T85°C Db

DNV 12.0078 X

XRS-5 ULTRASONIC TRANSDUCER

Serial No: GYZ / A1034567

Ambient Temp.: – 20°C to 65°C

V in: 1.77 V r.m.s.; 250 V p

in : 44.2 mA r.m.s.I

Class I, Zone 1

AEx m IIC, T6, IP68

Class II, III, Div 1, Group E, F, G

Per Dwg.: 0-8650003Z-DI-A

Max. Torque: 12 FT–LBS

Class I, Div 2, Group A, B, C, D

Class II, Div 1, Group E, F, G

IP66 / IP68 (2M)

0518

159134

ATENÇÃO - RISCO POTENCIAL

DE CARGA ELETROSTÁTICA

- VEJA INSTRUÇÕES

Siemens Milltronics Process Instruments, Peterborough

KCC-REM-S49

Echomax

Static Hazard,

Do Not Rub With Dry Cloth.

WARNING:

II2GD

ExmbIICT6Gb

Ex tb IIIC T85°C Db

SIRA 99ATEX5091X

IECEx SIR 09.0005X

OCP 0017

XRS-5

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Specifications

XRS-5 XRS-5C

Process Application

Application Liquids and Slurries Liquids and Slurries

Measurement Range 0.3 - 8 m (1 - 26 ft) 0.3 - 8 m (1 - 26 ft)

Vessel Pressure Vented to atmosphere Vented to atmosphere

Operation

Beam Angle 10 10

Frequency 43 KHz 43 KHz

Temperature Sensor Internal Internal

Supply Source Transducer shall only be supplied

by Siemens certified controller Transducer shall only be supplied

by Siemens certified controller

Environmental

Location indoor/outdoor indoor/outdoor

Ambient Temperature -20 to 65 C (-4 to 149 F) -20 to 65 C (-4 to 149 F)

Maximum Altitude 2000 m 2000 m

Pollution Degree 44

Construction

Housing

• PVDF body and CSM face • PVDF body and CSM face

• Stainless steel conduit

connection

Mounting 1" NPT or BSP conduit connection 1" NPT conduit connection

Cabling

Cable Type 2-wire shielded/twisted, 0.5mm2

(18 AWG) PVC jacket 2-wire shielded/twisted, 0.5mm2

(18 AWG) PVC jacket

Maximum Separation from

Transceiver

• 365 m (1200 ft) using RG-62 A/U

coaxial cable

• 365 m (1200 ft) using 2-wire

twisted pair/braided and foil

shielded 20 AWG (0.5mm2), PVC

jacket (SITRANS LUT400,

SITRANS LUC500, MultiRanger

100/200, and HydroRanger 200

only)

• 365 m (1200 ft) using RG-62 A/U

coaxial cable

• 365 m (1200 ft) using 2-wire

twisted pair/braided and foil

shielded 20 AWG (0.5mm2), PVC

jacket (SITRANS LUT400,

SITRANS LUC500, MultiRanger

100/200, and HydroRanger 200

only)

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Miscellaneous

Ingress Protection IP68 IP68

Weight11.2 kg (2.6 lb) 1.2 kg (2.6 lb)

Options

• Factory flanged to suit ANSI,

DIN, or JIS standard

• Split flange (field mount) to suit

ANSI, DIN, or JIS standard

• Submergence shield (flooding

applications)

• Factory flanged to suit ANSI,

DIN, or JIS standard

• Split flange (field mount) to suit

ANSI, DIN, or JIS standard

• Submergence shield (flooding

applications)

Approvals

CE2, CSA, FM, IECEx/ATEX:

INMETRO DNV 12.0078 X

Ex mb IIC T6 Gb

Ex tb IIIC T85C Db

IP66/IP68

-20 ºC ≤Ta ≤+65 ºC

DNV #OCP 0017

ABNT NBR IEC 60079-0:2008,

ABNT NBR IEC 60079-18:2010 and

ABNT NBR IEC 60079-31:2011

CSA, see device nameplate

1. Approximate shipping weight of transducer with standard cable length.

2. EMC performance available upon request.

XRS-5 XRS-5C

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Installation

Outline and Dimensions

Standard Flange (optional)

Submergence Shield

89 mm

(3.5")

127 mm

(5.0")

25 mm (0.98")

127 mm

(5.0")

ANSI, DIN, or JIS

standards

124 mm

(4.9")

155 mm

(6.1")

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Mounting

• Mount the transducer so that it is above the maximum material level by more than

the blanking value for accurate results. Refer to the associated transceiver manual

for information on setting the blanking value.

• The transducer must be mounted so that the axis of transmission is perpendicular to

the liquid’s surface.

•Do not over tighten mounting. Hand tightening of the mounting hardware is

sufficient.

• Consider the optional temperature sensor when mounting the transducer.

Suspended Conduit Bracket

Flexible conduit transducer should not be

subjected to wind, vibration or jarring.

Submersible Plywood

Submersible transducer, used in

applications where flooding is possible.

Plywood mounting provides excellent

isolation, but must be rigid enough to avoid

flexing if subjected to loading.

rigid metal

conduit

coupling

transducer

steel channel

coupling

transducer

flexible conduit

rigid metal

conduit

coupling

submergence

shield

coupling

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Interconnection

Recommended installation rules:

• Do not route cable openly; instead, run cable separately in a grounded metal conduit

to protect it from ambient electrical noise.

• Seal all thread connections to prevent the ingress of moisture.

• Do not run cable near high voltage or current runs, contactors or SCR control drives.

In all of the following examples the terminal blocks on the transceiver are described in the

controller manual.

Blind Flange Face Flange

Note: Tighten the flange bolts evenly in order to ensure a good seal between the mating

flanges.

Caution: Over-tightening can cause performance degradation.

Note: Installation shall only be performed by qualified personnel and in accordance with

local governing regulations.

nipple welded to blind flange

coupling

bolt

gasket

customerflanged,

flat face only

nut

factory flanged

transducer

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