Siemens Echomax XPS-15 Manual de instrucciones

Ultrasonic Transducers

Quick Start Manual 12/2013

XPS

IQ300IX.fm Page 5 Tuesday, October 2, 2001 1:43 PM

A5E32282889 XPS Series Transducers – QUICK START MANUAL Page EN-1

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Echomax XPS Operation Manual

This manual outlines the essential features and functions of the Echomax XPS Series transducers.

This manual, and the

Transducer Applictions Manual

, are also available on our website:

www.siemens.com/processautomation. Printed copies are available from your local Siemens

Milltronics representative.

MILLTRONICS is a registered trademark of Siemens Milltronics Process Instruments

Safety Guidelines

Warning notices must be observed to ensure personal safety as well as that of others,

and to protect the product and the connected equipment. These warning notices are

accompanied by a clarification of the level of caution to be observed.

Questions about the contents of this manual

can be directed to:

European Authorized Representative

Siemens Milltronics Process Instruments Siemens AG

1954 Technology Drive, P.O. Box 4225 Industry Sector

Peterborough, Ontario, Canada, K9J 7B1 76181 Karlsruhe

Email: techpubs.smpi@siemens.com Deutschland

Process Instruments 2013.

Disclaimer of Liability

We encourage users to purchase

authorized bound manuals, or to view

electronic versions as designed and

authored by Siemens Milltronics Process

Instruments. Siemens Milltronics

Process Instruments will not be

responsible for the contents of partial or

whole reproductions of either bound or

electronic versions.

While we have verified the contents of this manual

for agreement with the instrumentation described,

variations remain possible. Thus we cannot

guarantee full agreement. The contents of this

manual are regularly reviewed and corrections are

included in subsequent editions. We welcome all

suggestions for improvement.

Technical data subject to change.

WARNING: relates to a caution symbol on the product, and means that failure to

observe the necessary precautions can result in death, serious injury, and/or

considerable material damage.

WARNING: means that failure to observe the necessary precautions can result in

death, serious injury, and/or considerable material damage.

CAUTION: means that failure to observe the necessary precautions can result in

considerable material damage.

Note: means important information about the product or that part of the operating manual.

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Introduction

The Echomax XPS series of transducers operate with

Siemens Milltronics ultrasonic level monitoring products.

The transducer converts the electrical transmit pulse from

the transceiver into acoustical energy. It then converts the

acoustical energy of the echo back into electrical energy

for the controller.

The transducer face emits acoustical energy radiating

outward, decreasing in amplitude at a rate inversely

proportional to the square of the distance. Maximum

power radiates perpendicularly from the transducer face

on the axis of transmission. Where power is reduced by

half (– 3 dB), a conical boundary centered around the axis

of transmission defines the sound beam, the diameter of

which is the beam angle.

The XPS transducers have an integrated temperature sensor that reports the air

temperature at the transducer to the controller.

General Guidelines

Product Marking

This product is intended for use in industrial areas. Operation of this

equipment in a residential area may cause interference to several frequency

based communications

WARNING: Materials of construction are chosen based on their chemical

compatibility (or inertness) for general purposes. For exposure to specific

environments, check with chemical compatibility charts before installing.

Note: Kynar®polyvinylidene flouride is resistant to attack from most chemicals under the

described operating conditions. However, for exposure to specific environments, check

with chemical compatibility charts prior to installation.

WARNING: This product is designated as a Pressure Accessory per Directive

97/23/EC and is

not

intended for use as a safety device.

transducer

transducer face

–3 db boundary

axis of

transmission,

perpendicular

to transducer

face

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Pressure Application

Pressure Equipment Directive, PED, 97/23/EC

Siemens Level Transmitters with threaded type process mounts have no pressure-

bearing housing of their own and, therefore, do not come under the Pressure Equipment

Directive as pressure or safety accessories (see EU Commission Guideline 1/8 and 1/20).1

Wiring setups for hazardous area installations

Check the device nameplate, confirm the approval rating, and perform installation and wiring

according to your local safety codes.

Device nameplate

• Refer to

Instructions specific to hazardous area installations (Reference European

ATEX Directive 94/9/EC, Annex II, 1/0/6)

on page 4.

WARNINGS:

• Never attempt to loosen, remove, or disassemble device housing while vessel

contents are under pressure.

• Improper installation may result in loss of process pressure.

Notes:

• The process connection tag shall remain with the process pressure boundary assembly1.

1. The process pressure boundary assembly comprises the components that act as a barrier against

pressure loss from the process vessel: that is, the combination of process connection body and emit-

ter, but normally excluding the electrical enclosure.

Static Hazard, Do Not Rub With Dry Cloth.WARNING:

Ex mb IIC T4 Gb

Ex ta IIIC T135°C Da

DNV 12.0077 X

XPS-30 ULTRASONIC TRANSDUCER

Serial No: GYZ / A1034567

Ambient Temp.: – 40°C to 95°C

V in: 1.77 V r.m.s.; 250 V p

in : 44.2 mA r.m.s.I

Class I, Div 2, Group A, B, C, D

Class II, Div 1, Group E, F, G

Per Dwg.: 0-9650017Z-DI-A

Max. Torque: 15 FT–LBS (20 N-m)

0518

II2G1D

Ex mb IIC T4 Gb

Ex ta IIIC T135°C Da

SIRA 99ATEX5153X

IECEx SIR 13.0009X

Siemens Milltronics Process Instruments, Peterborough

ATENÇÃO - RISCO POTENCIAL DE CARGA

ELETROSTÁTICA - VEJA INSTRUÇÕES

Enclosure: IP66, IP68

KCC-REM-S49

Echomax

OCP 0017

XPS-10 ULTRASONIC TRANSDUCER

Serial No: GYZ / A1034567

Ambient Temp.: – 40°C to 95°C

V in: 1.77 V r.m.s.; 250 V p

in : 44.2 mA r.m.s.I

Siemens Milltronics Process Instruments, Peterborough

Enclosure: IP66, IP68 Static Hazard, Do Not Rub With Dry Cloth.WARNING:

ATENÇÃO - RISCO POTENCIAL DE CARGA ELETROSTÁTICA

- VEJA INSTRUÇÕES

ClassI,Div2, GroupA,B,C,D

Class II, Div 1, Group E, F, G

Per Dwg.: 0-9650017Z-DI-A

Max. Torque: 15 FT–LBS

Ex mb IIC T4 Gb

Ex tb IIIC T135°C Db

DNV 12.0077 X

OCP 0017

II2GD

Ex mb IIC T4 Gb

Ex tb IIIC T135°C Db

SIRA 99ATEX5153X

IECEx SIR 13.0009X

0518

KCC-REM-S49

Echomax

Static Hazard, Do Not Rub With Dry Cloth.WARNING:

Ex mb IIC T4 Gb

Ex tb IIIC T135°C Db

DNV 12.0077 X

XPS-15 ULTRASONIC TRANSDUCER

Serial No: GYZ / A1034567

Ambient Temp.: – 40°C to 95°C

V in: 1.77 V r.m.s.; 250 V p

in : 44.2 mA r.m.s.I

Class I, Div 2, Group A, B, C, D

Class II, Div 1, Group E, F, G

Per Dwg.: 0-9650017Z-DI-A

Max. Torque: 15 FT–LBS

II2GD

Ex mb IIC T4 Gb

Ex tb IIIC T135°C Db

SIRA 99ATEX5153X

IECEx SIR 13.0009X

Siemens Milltronics Process Instruments, Peterborough

ATENÇÃO - RISCO POTENCIAL DE CARGA ELETROSTÁTICA

- VEJA INSTRUÇÕES

Enclosure: IP66, IP68

KCC-REM-S49

Echomax

OCP 0017

XPS-10

The ATEX certificate listed on the nameplate can be downloaded from the product page of

our website at:

https://www.automation.siemens.com/w1/automation-technology-transducers-18732.htm.

Go to Support > Approvals / Certificates.

The IECEx certificate listed on the nameplate can be viewed on the IECEx website. Go to:

http://iecex.iec.ch and click Certified Equipment, then search for the certificate number

IECEx SIR 13.0009X.

XPS-15

XPS-30

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Instructions specific to hazardous area installations

(Reference European ATEX Directive 94/9/EC, Annex II, 1/0/6)

The following instructions apply to equipment covered by certificate number

SIRA 99ATEX5153X.

1) For use and assembly, refer to the main instructions.

2) TheXPS-10 and XPS-15 are certified for use as Category 2GD while the XPS-30 is certified

for use as Category 2G 1D per SIRA 99ATEX5153X.

3) The equipment may be used with flammable gases and vapors with apparatus group IIC,

IIB, and IIA, and temperature classes T1, T2, T3 and T4.

4) The equipment has a degree of ingress protection of IP67 and a temperature class of

T135 C and may be used with flammable dusts.

5) The equipment is certified for use in an ambient temperature range of –40 C to +95 C.

6) The equipment has not been assessed as a safety related device (as referred to by

Directive 94/9/EC Annex II, clause 1.5): see

Pressure Equipment Directive, PED, 97/23/EC

on page 3.

7) Installation and inspection of this equipment shall be carried out by suitably trained

personnel in accordance with the applicable code of practice (EN 60079-14 and EN 60079-

17 in Europe).

8) The equipment is non-repairable.

9) The certificate numbers have an ‘X’ suffix, which indicates that special conditions for safe

use apply. Those installing or inspecting this equipment must have access to the

certificates.

10) If the equipment is likely to come into contact with aggressive substances, then it is the

responsibility of the user to take suitable precautions that prevent it from being adversely

affected, thus ensuring that the type of protection is not compromised.

- Aggressive substances: for example, acidic liquids or gases that may attack

metals, or solvents that may affect polymeric materials.

- Suitable precautions: for example, establishing from the material’s data sheet

that it is resistant to specific chemicals.

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Specifications

* Universal flange fits ANSI, DIN, and JIS standards.

** Approximate shipping weight of transducer with standard cable length.

*** EMC performance available upon request.

XPS-10 XPS-15 XPS-30

Measurement Range 0.3 - 10 m

(1 - 33 ft) 0.3 - 15 m

(1 - 50 ft) 0.6 - 30 m

(2 - 100 ft)

Frequency (kHz) 44 44 30

Beam Angle 1266

Environmental

Location indoor/outdoor indoor/outdoor indoor/outdoor

Maximum

Altitude (m) 2000 2000 2000

Ambient

Temperature -40 to 95 C

(-40 to 203 F) -40 to 95 C

(-40 to 203 F)

Pressure 8 bar

(120 psi) 8 bar

(120 psi) Europe: 0.5 bar

N. America: 15 psi

Pollution Degree 44 4

Construction

Housing

PVDF PVDF PVDF

Mounting 1" NPT or

BSP conduit connection 1" NPT or BSP conduit

connection 1-1/2" NPT or BSP conduit

connection

Options

• factory bonded to suit ANSI, DIN, and JIS standards

• polyethylene foam facing for dusty or steamy environments

• submergence shield, where flooding can occur (available only

for XPS-10, XPS-15)

• split flange for field mounting to suit ANSI, DIN, and JIS

standards

Cable 2-wire twisted pair/braided and foil shielded, 0.5mm² (20

AWG), PVC jacket

• 2-wire twisted pair/

braided and foil

shielded, 0.5mm² (20

AWG), PVC jacket

Maximum separation:

100 m

(330 ft)

• RG-62 A/U coax

Maximum separation:

365 m (1200 ft)

Weight** 0.8 kg

(1.7 lb) 1.3 kg

(2.8 lb) 4.3 kg

(9.5 lb)

Maximum

Separation 365 m

(1200 ft) 365 m

(1200 ft)

Supply Source Transducers shall only be supplied by Siemens Milltronics certified controllers

Approvals CE***, CSA, FM, IECEx/ATEX, INMETRO: See nameplate or consult Siemens Milltronics for

current approvals.

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Outline and Dimensions

Dimension XPS-10 XPS-15 XPS-30

A 88 mm (3.4") 121 mm (4.8") 175 mm (6.9")

B122 mm (4.8") 132 mm (5.2") 198 mm (7.8")

C to suit ANSI, DIN and JIS standards

D* 128 mm (5.0") 138 mm (5.4") 204 mm (8.0")

E 124 mm (4.9") 158 mm (6.2") n / a

F 152 mm (6.0") 198 mm (7.8") n / a

G 28 mm (1.1") 28 mm (1.1") 28 mm (1.1")

* nominal

WARNING: Optional Split Flange, Bonded Flange, and Easy Aimer configurations

are

not

suitable for pressure applications.

standard

radiating

face

optional bonded flange

refer to associated instructions optional split flange

refer to associated instructions optional

submergence

shield

refer to associated

instructions

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Mounting

• Mount the transducer so that it is above the maximum material level by at least the

blanking value. Refer to the associated controller manual.

• On liquid applications, mount the transducer face parallel to the liquid surface. On

solids applications, use a Siemens Milltronics Easy Aimer to help aim the

transducer.

• Do not overtighten. Most applications require only hand tightening of the mounting

hardware. Connect a safety chain from the transducer to a structural member to

secure installation. Consider using the optional temperature sensor when a flanged

transducer is used, when a fast temperature response is required, or in high

temperature vessels.

Mounting – Solids Applications

WARNING: Special handling precautions must be taken to protect the

face of the transducer from any damage.

Note: For pressure tight applications, install transducers hand tight plus ½ turn to 1½ turns.

PTFE tape or other appropriate sealant may be used to aid in sealing the threads for use in

pressure applications.

WARNING: Improper installation may result in loss of process pressure.

Easy Aimer (typical model)

transducer

safety chain

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Mounting – Liquid Applications

flexible

conduit

steel channel

coupling

transducer

safety

chain

Flexible Conduit Bracket

Submersible Plywood

safety

chain

rigid metal conduit

coupling

submergence

shield

Transducer with submergence shield, used in

applications where flooding is possible.

Plywood mounting provides excellent

isolation, but must be rigid enough to

avoid flexing if subjected to loading.

Flexible conduit mounted

transducer should not be

subjected to wind, vibration,

or jarring.

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