Siemens MICROMASTER 440 Manual de usuario

Issue 08/03

MICROMASTER 440

6SE6400-5GA00-0BP0 Quick Start Guide 1

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Issue 08/03

2 Quick Start Guide MICROMASTER 440

6SE6400-5GA00-0BP0

Getting Started Guide

Is for quick commissioning with SDP and BOP.

Part Number 6SE6400-5AD00-1AP0

Start-Up Guide

Gives basic information necessary for mechanical installation, quick commissioning,

Analog and Digital I/O settings, common applications with examples and

troubleshooting – specific for the MICROMASTER 440

Part Number 6SE6400-5GA00-0BP0

Operating Instructions

Gives information about features of the

MICROMASTER 440, Installation, Commissioning,

Control modes, System Parameter structure,

Troubleshooting, Specifications and available options

of the MICROMASTER 440.

Part Number 6SE6400-5AW00-0BP0

Parameter List

The Parameter List contains the description of all

Parameters structured in functional order and a

detailed description. The Parameter list also includes

a series of function plans.

Part Number 6SE6400-5BB00-0BP0

Catalogs

In the catalog you will find all the necessary

information to select an appropriate inverter, as well

as filters, chokes, operator panels and

communication options.

Part Number E86086-K5151-A121-A3-7600

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Issue 08/03

MICROMASTER 440

6SE6400-5GA00-0BP0 Quick Start Guide 3

MICROMASTER 440

1/6 HP – 350 HP

Quick Start Guide

User Documentation

Valid for Issue 05/04

Inverter Type Software Version

MICROMASTER 440 2.0x

1/6 HP – 350 HP

Mechanical Installation 1

Wiring Guidelines /

Electrical Installation

50Hz / 60Hz Switch

Control Wiring

Information

Parameter Settings 5

Troubleshooting 6

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6SE6400-5GA00-0BP0

IMPORTANT NOTICE

All MM440s are UL approved

UL listing can be determined by examining the inverter’s Rating Label.

For UL listed products the following UL mark is used:

Operation with 1-ph 230V AC line

With the SW 2.08 and higher it is possible to supply the inverter 3 AC 200 V- 240V also

by an single-phase 230V line. The following restrictions have to be considered:

- The devices can only operate with maximum 50% of the rated output current (VT).

- The resulting output current is also possible in CT-operation.

- An overload capability is not possible in both duty types.

- In both of these cases, there is no longer an overload capability available. If the output

current exceeds this limit, the drive unit shuts down,depending on the magnitude of the

output current, in seconds with Fault "F0020" (phase failure).

When utilizing the 50 % limit of the VT output current, the following input voltage range

should be maintained:

For Frame Sizes D and E: 230 V +15% -5%

For Frame Size F: 230 V +15% -10%

Further information can be obtained from Internet

website:

http://www.siemens.de/micromaster

Approved Siemens Quality for Software and Training

is to DIN ISO 9001, Reg. No. 2160-01

The reproduction, transmission or use of this document,

or its contents is not permitted unless authorized in

writing. Offenders will be liable for damages. All rights

including rights created by patent grant or registration of a

utility model or design are reserved.

MICROMASTER® is a registered trademark of Siemens

Other functions not described in this document may be

available. However, this fact shall not constitute an

obligation to supply such functions with a new control, or

when servicing.

We have checked that the contents of this document

correspond to the hardware and software described.

There may be discrepancies nevertheless, and no

guarantee can be given that they are completely identical.

The information contained in this document is reviewed

regularly and any necessary changes will be included in

the next edition. We welcome suggestions for

improvement.

Siemens handbooks are printed on chlorine-free paper

that has been produced from managed sustainable

forests. No solvents have been used in the printing or

binding process.

Document subject to change without prior notice.

User Documentation

WARNING

Before installing and commissioning the inverter, you must read all safety

instructions and warnings carefully including all the warning labels attached to the

equipment. Make sure that the warning labels are kept in a legible condition and

replace missing or damaged labels.

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Issue 08/03

MICROMASTER 440

6SE6400-5GA00-0BP0 Quick Start Guide 5

Definitions and Warnings

DANGER

indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING

indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury

CAUTION

used with the safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in minor or moderate injury.

CAUTION

used without safety alert symbol indicates a potentially hazardous situation which,

if not avoided, may result in a property damage.

NOTICE

indicates a potential situation which, if not avoided, may result in an undesirable

result or state.

NOTE

For the purpose of this documentation, "NOTE" indicates important information

relating to the product or highlights part of the documentation for special attention.

Qualified personnel

For the purpose of this Instruction Manual and product labels, a "Qualified person"

is someone who is familiar with the installation, mounting, start-up and operation

of the equipment and the hazards involved.

He or she must have the following qualifications:

1. Trained and authorized to energize, de-energize, clear, ground and tag

circuits and equipment in accordance with established safety procedures.

2. Trained in the proper care and use of protective equipment in accordance

with established safety procedures.

1. 3. Trained in rendering first aid.

PE – Protective Earth uses circuit protective conductors sized for short circuits

where the voltage will not rise in excess of 50 Volts. This connection is normally

used to ground the inverter.

Is the ground connection where the reference voltage can be the same as the

Earth voltage. This connection is normally used to ground the motor.

Use for intended purpose only

The equipment may be used only for the application stated in the manual and only

in conjunction with devices and components recommended and authorized by

Siemens.

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6SE6400-5GA00-0BP0

Safety Instructions

The following Warnings, Cautions and Notes are provided for your safety and as a means of

preventing damage to the product or components in the machines connected. This section

lists Warnings, Cautions and Notes, which apply generally when handling MICROMASTER

440 Inverters, classified as General, Transport & Storage, Commissioning, Operation,

Repair and Dismantling & Disposal.

Specific Warnings, Cautions and Notes that apply to particular activities are listed at the

beginning of the relevant chapters and are repeated or supplemented at critical points

throughout these sections.

Please read the information carefully, since it is provided for your personal safety and

will also help prolong the service life of your MICROMASTER 440 Inverter and the

equipment you connect to it.

General

WARNING

• This equipment contains dangerous voltages and controls potentially dangerous rotating

mechanical parts. Non-compliance with Warnings or failure to follow the instructions

contained in this manual can result in loss of life, severe personal injury or serious

damage to property.

• Only suitable qualified personnel should work on this equipment, and only after

becoming familiar with all safety notices, installation, operation and maintenance

procedures contained in this manual. The successful and safe operation of this

equipment is dependent upon its proper handling, installation, operation and

maintenance.

• Risk of electric shock. The DC link capacitors remain charged for five minutes after

power has been removed. It is not permissible to open the equipment until 5

minutes after the power has been removed.

• The following terminals can carry dangerous voltages even if the inverter is inoperative:

The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3 the motor terminals U, V,

W resp. U2/T1, V2/T2, W2/T3 and depending on the frame size the terminals DC+/B+,

DC-, B-, DC/R+ resp. C/L+, D/L-

• HP ratings are based on the Siemens 1LA motors and are given for guidance

only; they do not necessarily comply with UL or NEMA HP ratings.

CAUTION

• Children and the general public must be prevented from accessing or approaching the

equipment!

• This equipment may only be used for the purpose specified by the manufacturer.

Unauthorized modifications and the use of spare parts and accessories that are not sold

or recommended by the manufacturer of the equipment can cause fires, electric shocks

and injuries.

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MICROMASTER 440

6SE6400-5GA00-0BP0 Quick Start Guide 7

NOTICE

• Keep these operating instructions within easy reach of the equipment and make them

available to all users

• Whenever measuring or testing has to be performed on live equipment, the regulations

of Safety Code BGV A2 must be observed, in particular §8 “Permissible Deviations

when Working on Live Parts”. Suitable electronic tools should be used.

• Before installing and commissioning, please read these safety instructions and warnings

carefully and all the warning labels attached to the equipment. Make sure that the

warning labels are kept in a legible condition and replace missing or damaged labels.

Transport & Storage

WARNING

Correct transport, storage, erection and mounting, as well as careful operation and

maintenance are essential for proper and safe operation of the equipment.

CAUTION

Protect the inverter against physical shocks and vibration during transport and storage. Also

be sure to protect it against water (rainfall) and excessive temperatures (see Table 4-1).

Commissioning

• WARNING

• Work on the device/system by unqualified personnel or failure to comply with warnings

can result in severe personal injury or serious damage to material. Only suitably

qualified personnel trained in the setup, installation, commissioning and operation of the

product should carry out work on the device/system.

• Only permanently-wired input power connections are allowed. This equipment must be

grounded (IEC 536 Class 1, NEC and other applicable standards).

• Only type B ELCBs should be used with Frame Size A to Frame Size F. Machines with

a three phase power supply, fitted with EMC filters, must not be connected to a supply

via an ELCB (Earth Leakage Circuit-Breaker - see DIN VDE 0160, section 5.5.2 and

EN50178 section 5.2.11.1).

• The following terminals can carry dangerous voltages even if the inverter is inoperative:

• The power supply L/L1, N/L2, L3 resp. U1/L1, V1/L2, W1/L3. the motor terminals U, V,

W resp. U2/T1, V2/T2, W2/T3. and depending on the frame size the terminals DC+/B+,

DC-, B-, DC/R+ resp. C/L+, D/L-

• This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,

9.2.5.4)

CAUTION

The connection of power, motor and control cables to the inverter must be carried out as

shown in Figure 2-6 Motor and Power Connections on page 21, to prevent inductive and

capacitive interference from affecting the correct functioning of the inverter.

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6SE6400-5GA00-0BP0

Operation

WARNING

• MICROMASTERS operate at high voltages.

• When operating electrical devices, it is impossible to avoid applying hazardous voltages

to certain parts of the equipment.

• Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain

operative in all operating modes of the control equipment. Any disengagement of the

Emergency Stop facility must not lead to uncontrolled or undefined restart. Certain

parameter settings may cause the inverter to restart automatically after an input power

failure (e.g. automatic restart).

• Wherever faults occurring in the control equipment can lead to substantial material

damage or even grievous bodily injury (i.e. potentially dangerous faults), additional

external precautions must be taken or facilities provided to ensure or enforce safe

operation, even when a fault occurs (e.g. independent limit switches, mechanical

interlocks, etc.).

• Motor parameters must be accurately configured for motor overload protection to

operate correctly.

• This equipment is capable of providing internal motor overload protection in accordance

with UL508C section 42. Refer to P0610 and P0335, i2t is ON by default. Motor overload

protection can also be provided using an external PTC (disabled by default P0601).

• This equipment is suitable for use in a circuit capable of delivering not more than 10,000

symmetrical amperes (rms), for a maximum voltage of 230V / 460V / 575V when

protected by an H, K, or J type fuse, a circuit breaker or self-protected combination

motor controller. The devices listed in this manual are provided to serve as a guide.

Other devices which meet the requirements of the NEC (such as fuses, circuit breakers

or combination motor controllers) with similar trip characteristics may be used in order to

meet local or national electrical codes .

• This equipment must not be used as an ‘emergency stop mechanism’ (see EN 60204,

9.2.5.4)

Repair

WARNING

• Repairs on equipment may only be carried out by Siemens Service Centers.

• Any defective parts or components must be replaced using parts contained in the

relevant spare parts list.

• Disconnect the power supply before opening the equipment for access

Dismantling & Disposal

CAUTION

• The inverter’s packaging is re-usable. Retain the packaging for future use.

• Easy-to-release screw and snap connectors allow you to break the unit down into its

component parts. You can then re-cycle these component parts, dispose of them in

accordance with local requirements or return them to the manufacturer.

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Issue 08/03

MICROMASTER 440

6SE6400-5GA00-0BP0 Quick Start Guide 9

Table of Contents

1Mechanical Installation .......................................................................................... 11

1.1 Drilling Patterns and Dimensions....................................................................... 11

1.2 Environment, Heat Loss and Air Flow ............................................................... 14

2Wiring Guidelines / Electrical Installation ............................................................ 17

2.1 Power Terminal Layouts.................................................................................... 17

2.2 Adaptation of Fan Voltage (Only Frame Size FX and GX) ................................ 20

2.3 Motor and Power Connections .......................................................................... 21

2.4 Recommended Power Supplies for 3ph Connection ......................................... 22

2.5 Removal of Y Capacitor..................................................................................... 23

2.6 Wiring Diagrams for Motors ............................................................................... 24

2.7 When to Use Line Reactors (Input Chokes) ...................................................... 25

2.8 When to Use Load Reactors (Output Chokes) .................................................. 25

2.9 Fuses, Circuit Breakers, Line Reactors, Output Reactors ................................. 26

2.10 Power Cable Dimensions .................................................................................. 29

350Hz / 60Hz Switch ................................................................................................. 33

3.1 How to Remove I/O Card to Get At Switches .................................................... 34

4Control Wiring......................................................................................................... 37

4.1 Control Block Diagram,...................................................................................... 37

4.2 Control Wiring Examples ................................................................................... 38

5Setting Parameters................................................................................................. 43

5.1 Introduction to Basic Operator Panel (BOP)...................................................... 43

5.2 Factory Reset .................................................................................................... 44

5.3 Commissioning an MM440 ................................................................................ 44

5.4 Reading Motor Name Plates ............................................................................. 45

5.5 Level 3 Quick Commissioning ........................................................................... 46

5.6 Checking Direction of Motor Rotation ................................................................ 52

5.7 Parameter Filter Function .................................................................................. 52

5.8 Setting up Inputs and Outputs, .......................................................................... 53

5.9 Other Commonly Used Features ....................................................................... 60

6Troubleshooting ..................................................................................................... 62

6.1 Troubleshooting Using the Status Display Panel (SDP) .................................... 62

6.2 Faults and Alarms (Warnings) ........................................................................... 64

6.3 Where to Get Additional Technical Information ................................................. 67

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Issue 08/03

10 Quick Start Guide MICROMASTER 440

6SE6400-5GA00-0BP0

www . ElectricalPartManuals . com

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