Siemens SINUMERIK 840D Manual

Operator's Guide 03/2004 Edition

SINUMERIK 840D/840Di/810D

HMI Advanced

SINUMERIK 840D/840Di/810D

HMI Advanced

03.04 Edition

Operator's Guide

Introduction 1

Operator Components/

Sequence of

Operations

Example of Operation 3

Machine 4

Parameters 5

Program 6

Services 7

Diagnostics 8

Startup 9

Service 10

Appendix A

Valid for

Control Software version

SINUMERIK 840D powerline 7

SINUMERIK 840DE powerline (export version) 7

SINUMERIK 840Di 3

SINUMERIK 840DiE (export version) 3

SINUMERIK 810D powerline 7

SINUMERIK 810DE powerline (export version) 7

SINUMERIK®Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the "Remarks" column.

Status code in the "Remarks" column:

A .... New documentation.

B .... Unrevised reprint with new Order No.

C .... Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a

new edition coding in the header on that page.

Edition Order No. Remarks

02.01 6FC5298-6AF00-0BP0 A

11.02 6FC5298-6AF00-0BP2 C

03.04 6FC5298-6AF00-0BP3 C

This manual is included in the documentation available on CD-ROM (DOCONCD)

Edition Order No. Remarks

03.04 6FC5298-7CA00-0BG0 C

Trademarks

SIMATICâ, SIMATIC HMIâ, SIMATIC NETâ, SIROTECâ, SINUMERIKâand SIMODRIVEâare registered

trademarks of Siemens AG. The other designations in this publication may also be trademarks, the use of

which by third parties may constitute copyright violation.

Additional information is available on the Internet under:

http://www.siemens.com/motioncontrol

This documentation was produced with Word V 9.0

and Designer V 7.0.

The reproduction, transmission or use of this document or its contents is not

permitted without express written authority. Therefore we cannot guarantee that

they are completely identical. Offenders will be liable for damages. All rights,

including rights created by patent grant or registration of a utility model or design,

are reserved.

Other functions not described in this documentation might be executable in the

control. This does not, however, represent an obligation to supply such functions

with a new control or when servicing.

We have checked that the contents of this document correspond to the hardware

and software described. Nonetheless, differences might exist and therefore we

cannot guarantee that they are completely identical. The information contained in

this document is, however, reviewed regularly and any necessary changes will be

included in the next edition. We welcome suggestions for improvement.

Subject to change without prior notice.

6FC5298-6AF00-0BP3

Printed in Germany

Siemens Aktiengesellschaft

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SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition v

Preface

Note

This HMI Advanced Operator's Guide describes the user interfaces

and the operating sequences for the main operations on systems with

HMI Advanced 6.4

Structure of the

Documentation

The SINUMERIK documentation is organized in 3 parts:

· General Documentation

· User Documentation

· Manufacturer/Service Documentation

Audience This Manual is intended for machine-tool users. This publication

provides detailed information that the user requires to operate the

SINUMERIK 840D powerline

SINUMERIK 810D powerline

Standard scope This Operator's Guide describes only the functionality of the standard

scope. Extensions or changes made by the machine tool

manufacturer are documented by the machine tool manufacturer.

More detailed information about other publications concerning

SINUMERIK 840D and 810D and publications that apply to all

SINUMERIK controls (e.g. Universal Interface, Measuring Cycles...)

can be obtained from your local Siemens branch office.

Other functions not described in this documentation might be

executable in the control. This does not, however, represent an

obligation to supply such functions with a new control or when

servicing.

Validity Catalog NC 60 is the definitive document as regards the validity of

functions

/BU/ Ordering Information, Catalog NC 60.

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vi SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition

Export version The following functions are not included in the export version:

Function 810DE 840DE

Machining package 5 axes --

Handling transformation package

(5 axes)

Multi-axis interpolation

(> four axes)

Helical interpolation

2D+6

Synchronous actions step 2 -O1)

Measurement level 2 -O1)

Adaptive control O1) O

Continuous dressing O1) O

Using the compile cycles

(OEM)

Sag compensation,

multi-dimensional

-O1)

-Function not possible

1) restricted functionality

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SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition vii

Structure of descriptions All functions and operating options have been described according to

the same internal structure as far as this is meaningful and

practicable. The various levels of information have been organized

such that you can selectively access the information you need for the

task in hand.

1. Function

The theoretical section is primarily intended as learning material for

the NC entry-level user and includes important information to assist

the user to understand the operator functions.

You should work through the manual at least once to get an idea of

the operational scope and capability of your SINUMERIK control.

2. Sequence of operations

This section contains the sequence of keys required for the operation

at a glance. If inputs have to be made at individual stages of the

sequence or if you require additional information, you will find this next

to the key illustrations.

3. Additional notes

For safety reasons some functions are disabled to protect them from

unauthorized access. The machine manufacturer can customize or

modify the described functionality. Please follow the instructions of the

machine-tool manufacturer.

0 Preface 03.04

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viii SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition

Explanation of symbols

Function

Operating sequence

Other Information

Cross-references to other documentation or sections

Danger notes

Additional notes or background information

Ordering data supplement

Explanation

Description of syntax

Programming examples

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SINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition ix

The following notes used in the documentation are of special

significance:

Notes This symbol appears in this documentation whenever it is necessary to

draw your attention to an important item of information.

In this documentation, you will find this symbol with a reference to an

ordering option. The described function can only run if the control

contains the designated option.

Warnings The following warnings with varying degrees of severity appear in this

document.

Danger

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury or in substantial property damage.

Warning

Indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury or in substantial property damage.

Caution

Used with the safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in minor or moderate injury

or in property damage.

Caution

Used without safety alert symbol indicates a potentially hazardous

situation which, if not avoided, may result in property damage.

Notice

Used without the safety alert symbol indicates a potential situation

which, if not avoided, may result in an undesirable result or state.

References This symbol appears whenever specific information can be found in

other documentation.

complete list of available literature is included in the Appendix of this

Operator's Guide.

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xSINUMERIK 840D/840Di/810D Operator's Guide HMI Advanced (BAD) – 03.04 Edition

Principle Your SIEMENS 840D or 810D has been designed and constructed

according to state-of-the-art technology and approved safety

regulations and standards.

Supplementary devices The applications of SIEMENS controls can be expanded for specific

purposes through the addition of special add-on devices, equipment

and expansions supplied by SIEMENS.

Personnel Only properly trained, authorized, reliable personnel must be

allowed to use this equipment. No one without the necessary training

must be allowed to operate the control, even temporarily.

The areas of responsibility assigned to personnel involved in setting

up, operating and maintaining the equipment must be clearly

specified and their compliance verified.

Procedure Before the control is started up, it must be ensured that the Operator's

Guides have been read and understood by the personnel responsible.

Operation of this equipment is dependent on continuous monitoring of

the overall technical condition of the control (with a view to identifying

externally visible defects and damage as well as changes in the

operating behavior of the control).

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