SEFRAM SFX+NETWORK Manual de usuario
Technical Data Sheet
FI 72.0239.0320E
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SEQUENCER CONTROLLER
SFX+ NETWORK
TECHNICAL NOTICE
PLACE GUTENBERG - 59175 TEMPLEMARS (France)
Tel: +33(0)3 20 60 49 49 - Fax: +33(0)3 20 95 59 62
Email: contact@sefram.eu Web: www.sefram.eu
ELECTRONICS DEDICATED TO DEDUSTING
AND AIR QUALITY
2006 SEFRAM
All rights reserved. Made in France.
Technical Data Sheet
FI 72.0239.0320E
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CONTENTS
I –GENERAL DETAILS (page 4)
II –GENERAL SPECIFICATIONS MAIN BOX (page 6)
III –CONSTITUTION OF THE SFX+ NETWORK (page 7)
IV –CU CARD (page 8)
V –THE VARIOUS PLUG-IN MODULES (page 14)
- COMMON CHARACTERISTICS (page 14)
- POWER MODULE (page 17)
- MODULE: 4 AON INPUTS (*)
4 RELAY OUTPUTS (*) (page 20)
- 8 AON INPUTS MODULE (*) (page 23)
- 8 RELAY OUTPUTS MODULE (*) (page 25)
- 8 AC OUTPUTS MODULE (*) (page 27)
- 8 DC OUTPUTS MODULE (*) (page 30)
- TRANSFER MODULE (*) (page 33)
- FILTER MODULE (page 36)
- SFX+ MODULE POWER CONSUMPTION (page 37)
VI –SLAVE BOXES (page 39)
VII –MDPP2000 BOX (page 41)
VIII –THE MENUS (page 42)
- THE SELECT MENU (page 42)
- LANGUAGE (page 43)
- CODE (page 44)
- NUMBER OF WAY (page 46)
- NUMBER OF CELL. (page 46)
- Adjusting the times (page 47)
- NB CYCLES STOP FAN (*) (page 49)
- STOP TYPE (page 50)
- NB SIMULTAN. PULSES (*) (page 51)
- NB STEP ONLINE (*) (page 53)
- ONLINE CYCLE (*) (page 54)
- NB STEP OFFLINE-WAY (*) (page 56)
- OFFLINE-WAY CYCLE (*) (page 57)
- NB STEP OFFLINE-CELL (*) (page 58)
- OFFLINE-CELL CYCLE (*) (page59)
- A/C THRESHOLD (*) (page 60)
- DP THRESHOLD (*) (page 62)
- DATE/TIME (page 63)
- OUTPUTS NAME (page 64)
- MODBUS COM. (page 65)
- PC COM. (page 66)
- NB. FLT. DUST. EMISS. (*) (page67)
- CONFIG. SAVE (page 68)
- CONFIG. RESTORE (page68)
-OPEN/CLOSE CONTROL (*) (page 69)
-DUST INPUT TYPE (*) (page 69)
Technical Data Sheet
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- THE VISU MENU (page 70)
- CYCLE (page 71)
- A/C MEASURES (page 72)
- FAULTS (page 73)
- COUNTS (page 74)
- IINFOS (page 74)
- HISTORICAL (page 75)
- THE MANU MENU (page 78)
- MANUAL RUNNING (page 78)
- DURING X CYCLES (page 79)
- OUTPUT FORCING (page 80)
- CYCLE POSITION (*) (page 81)
IX –OPERATION (page 82)
- ON LINE (*) (page 83)
- OFF LINE (*) (page 84)
- PUT ON SERVICE (*) (page 86)
X –FAULT CONTROLS (page 87)
- ELECTRICAL FAULT CONTROLS (page 88)
- CELL OPENING / CLOSING FAULT CONTROL (*) (page 90)
- MINI PRESSURE FAULT (*) (page 91)
- DUST REMOVAL SOLENOID VALVE NOT OPEN PRESSOSTATIC FAULT (*) (page 92)
- RE-INFLATION FAULT (*) (page 93)
- DUST EMISSION FAULT (*) (page 94)
- DIALOG. FAULT (page 96)
XI –GENERAL INSTRUCTIONS FOR THE USER (page 97)
XII –MAINTENANCE (page 97)
ANNEXES:
-MODBUS EXCHANGE TABLE (page 98)
-SLAVES BOXES : CONNECTIONS
FUSES AND CODE
-SPECIFICITY…
(*) These sections are in option –The customer has only to take in consideration the chosen options.
Technical Data Sheet
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I - GENERAL DETAILS
The SFX+ NETWORK is a compact and modular sequencer dedicated to dust removal and checking and
monitoring the filtration / dust removal process.
The modular design of its hardware and software means that it can be configured rationally to fulfil the
most diverse applications.
It can manage filters organised into several cells (=compartments) and with several compressed air
headers (=reservoirs).
- The SFX+ controls: - Dust removal cycles in ONLINE or OFFLINE mode
- Associated controls
- Monitoring / recording of events: Log
The SFX+ includes the operating program as standard. Only the operating parameters can be accessed
and adjusted by the user.
Easy to use adjustments with drop down menus, graphical display or PC with the « SfxPlusReseauParam
SVx.x » software.
The SFX+ NETWORK has several communication ports RS232/RS485/RS422 for external
communication. Easy to integrate into all processes, the SFX+ NETWORK can communicate in various
ways:
- By PC and secure BUS
- By MODBUS protocol
- Gateway PROFIBUS or other available (consult us)
- By MODEM, GSM for interrogation / remote access
The SFX+ NETWORK can consist of several boxes (main box + slave boxes) interconnected on a bus of
type RS422 with computer security protocol. A configuration in the form of a bus means the cabling can
be reduced compared with the classic configuration. Indeed, the slave boxes can be placed close to the
filter cleaning solenoid valves whilst collecting the information required for a good filter clean
(compressed air pressure, cell positions) and while pilotingthe cell and header isolations.
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Main box:
Up to 99
Slave boxes:
1 MDPP2000 box:
The SFX+ NETWORK configuration flexibility is not just limited to filtration / dust removal applications
(please contact us).
A box consists of up to 18
solenoid valve (EV) outputs
with or without:
- mini pilot
- compressed air pressure
switch (Pressostat)
- cell/tank isolation
management
- cell position control
Pressure switch
Loss of load
Remote monitoring
Printer
Technical Data Sheet
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II –GENERAL SPECIFICATIONS MAIN BOX
Customer power supply According configuration
24/48V or 115/230V AC 50/60 Hz
Insulation through internal transformer
24/48V DC
Isolated DC/DC converter recommended
General protection By 5x20 fuse on the power supply module and
on the filter module
Output protection Individual by 5x20 fuse on the modules
Operating temperature 0° to 60° C (room temperature: 45° C)
Storage temperature - 20° to 80° C
Presentation In a box or cabinet
Minimum IP55
Electrical / cable output connections To be made in line with specifications
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III –CONSTITUTION OF THE SFX+ NETWORK
Main box SFX+ NETWORK must comprised:
-1 CU card (Central Processing Unit)
-1 power supply module
-2 filter modules
The following modules can be added to this main box to form the required sequencer.
- Module with 8 AC outputs (triacs)
- Module with 8 DC outputs (transistors)
- Module with 8 relay outputs
- Module with 4 AON inputs and 4 relay outputs
- Module with 8 AON inputs
- Transfer module: end of line or start of line
Connected to this main box, according to the required sequencer, can be added :
-slave boxes
-MDPP2000 box
Simple configuration example:
SFX+ 40 ON LINE SV / 1 operating order / Operating response / SV fault transfer
Representing 1 POWER SUPPLY module
1 module with 4 inputs / 4 outputs
5 AC output modules
Maximum configuration:
- Output modules: 64 (representing 512 outputs)
- Input modules: 32 (representing 256 inputs)
- Total dust removal S.V.: 512
- Dust removal S.V. by cell: 99
- Cells: 32
- Tanks: 32
- Slave boxes: 99
All modules combined, the SFX+ NETWORK can control 99 modules (line transfer module to be
controlled + supply regeneration, please contact us).
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IV –CU CARD
The CU card (Central Unit) controls all of the modules, slaves and outside communication. It acts as the
SFX+ / user interface via its front panel.
CHARACTERISTICS
Consumption 0.9A under 5V
Calendar 11 years retention (de-energized)
Precision +/- minute per month maximum.
Leap year management
Saving of data/ parameters/ settings by 2 batteries of type R6
2 years retention (de-energized)
Card Ref.: « UCSUP »
THE FRONT PANEL
Warning leds
Navigator
Adjustment / menu
Graphical
display
Function buttons
Menu input
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THE NAVIGATOR
The buttons on the navigator are used to move within the menus, to
adjust parameters and to validate data.
THE BUTTONS
RUN / STOP button: - RUN: SFX+ operation authorisation
- STOP: stop dust removal. Reinitialise graphs
SELECT button: used to enter the "SELECT" menu
(adjustment of parameters)
VISU button: used to enter the "VISU" button
RESET button: used to reset faults locally
MANU button: used to enter the "MANU" menu
CONTRAST button: used to adjust the contrast of the graphical display.
- 1st press on the button + holding it pressed = contrast increased
- Button released
- 2nd press on the button + holding it pressed = contrast decreased
Left
Down / -
Right
Up / +
Valid
Technical Data Sheet
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GRAPHICAL DISPLAY / SIGNALLING LEDS
The graphical display is of STN LCD type with LED backlighting. The contrast is adjusted automatically
as a function of usage temperature.
By defect, the display shows:
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