SANY SPR260C-8 Guía
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Pneumatic Tire Roller
Safety, Operation & Maintenance Manual
SPR260C-8
SPR300C-8
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SPR260/300 Series
Pneumatic Tire Roller
Safety, Operation & Maintenance Manual
SPR260/300 Series Pneumatic Tire Roller
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manual with the machine for reading and future reference.
WARNING
Safety, Operation and Maintenance Manual- October 2018
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SPR260/300 Series Pneumatic Tire Roller
© 2018by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except for normal operation of the machine as
described herein. All information included within this publication was accurate
at the time of publication. Product improvements, revisions, etc., may result in
differences between your machine and what is presented here. Sany Group assumes no
liability. For more information, contact Sany Group.
Sany Group
Sany Automobile Manufacturing CO., LTD
Sany Industry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanyglobal.com
Service Hotline: 0086 4006098318
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Safety, Operation & Maintenance Manual - October 2018
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Responsibility
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Safety, Operation & Maintenance Manual - October 2018
RESPONSIBILITY
SPECIFIC DECLARATION
Pneumatic tire roller is used to compact sand soil and sand gravel in the construction of roads
and foundations, which is suitable for most types of road construction, airelds, dam construction
and harbor projects. Any other use or any operation beyond the specied working range is not
authorized use. SANY expressly bears no liability for any consequence due to any unauthorized
use.
Information in this manual is used to guide qualified operators to operate and maintain rollers
correctly. SANY expressly bears no liability for any consequence due to any use not observing
the information in this manual.
It is forbidden to convert the roller without authorization. SANY expressly bears no liability for
any consequence. When crack or electrical malfunction on the roller occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, SANY shall not bear any liability.
Use genuine spare parts from SANY. SANY expressly bears no liability for any machine damage
or accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the roller, and observe related regulations in
Users' guide supplied from their manufacturer.
SANY expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
SANY cannot predict every circumstance that might involve a potential hazard in operation or
maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations in this manual,
observe the stricter one.
Duty of SANY
• Be responsible for providing qualied products and correct documents.
• Fulll their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Safety, Operation and Maintenance Manual, can
they operate and maintain the roller.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
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SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Responsibility
Safety, Operation & Maintenance Manual - October 2018
• Periodically check related personnel's safety consciousness during working.
•If any fault which will lead to unsafety occurs, stop the roller immediately.
• If necessary SANY service personnel have the right to check the roller for safety.
•Besides check items regulated by SANY, observe local laws and regulations to check the
roller.
•Ensure timely maintenance and repair on the roller.
•Carefully plan the use of the roller.
Duty of all working personnel
• If there is any abnormal symptom which may cause abnormal working of the roller or potential
hazard, report to your leader. If possible, correct fault in time.
•All personnel working around the roller must observe all warning signals and take care of their
own and others' safety.
• All personnel should know their working tasks and procedures.
•Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Safety, Operation and Maintenance
Manual supplied by SANY. Ensure the operators are in physical fitness and have the
certication of operation. Otherwise, it is forbidden to operate the roller.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the roller.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
roller.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
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Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-3
1.2.3.7 Specications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.4 Contact Information 1-8
2 Safety
2.1 General 2-1
2.1.1 Intended Use 2-3
2.1.2 Unintended Use 2-3
2.1.3 Qualications of Operators and Maintainers 2-3
2.1.4 Conversions and Alterations to the Machine 2-4
2.2 Safety Message 2-5
2.2.1 Safety Message Introduciton 2-5
2.2.2 Safety Message Locations 2-6
2.2.3 Signal Alerts 2-7
2.2.4 An Example of Signal Alerts 2-7
2.2.5 Safety Decals 2-8
2.3 General Precautions 2-13
2.3.1 Safety Rules 2-13
Ⅰ
Table of Contents
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SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
2.3.2 Abnormal Case 2-13
2.3.3 Safety Equipment 2-13
2.3.4 Protective Equipment for Personal Safety 2-14
2.3.5 Precautions against Emergency 2-15
2.3.5.1 Correct Use of Emergency Stop Button 2-16
2.3.5.2 Fire Prevention 2-16
2.3.5.3 Evacuation in Fire Accident 2-18
2.3.5.4 Keeping away from Electric Lines 2-19
2.3.5.5 Falling Object Protection 2-20
2.4 Precautions During Operation 2-20
2.4.1 Safe Starting 2-20
2.4.1.1 Safe Mounting 2-20
2.4.1.2 Seat Adjusting 2-20
2.4.1.3 Seat Belt 2-21
2.4.1.4 Before Starting the Engine 2-21
2.4.1.5 Engine Start 2-23
2.4.1.6 After Starting the Engine 2-24
2.4.2 Safe Operation 2-24
2.4.2.1 Surveying the Worksite in Advance 2-24
2.4.2.2 Precautions before Working 2-26
2.4.2.3 Safe Traveling 2-26
2.4.2.4 Safe Working 2-28
2.4.3 Safe Parking 2-29
2.4.3.1 Requirement on Parking Site 2-29
2.4.3.2 Safety Rules for Parking 2-29
2.5 Precautions For Maintenance 2-31
2.5.1 Basic Rules 2-31
2.5.2 Lockout/Tagout Procedures 2-32
2.5.2.1 Locking out of Service 2-32
2.5.2.2 Returning to Service 2-33
2.5.3 Working Area Preparation 2-33
2.5.4 Cleaning the Equipment 2-34
2.5.5 Self-preparation 2-34
2.5.6 Use Tools Correctly 2-35
2.5.7 Maintenance with Engine Running 2-36
2.5.8 Working under the Roller 2-37
2.5.9 Working in Noisy Environment 2-37
Ⅱ
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Table of Contents
Safety, Operation & Maintenance Manual - October 2018
SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
2.5.10 Removing Paint before Welding or Heating 2-38
2.5.11 Correct Welding 2-38
2.5.12 Do Not Heat beside Hydraulic Pipeline 2-39
2.5.13 Do Not Heat the Pipes with Combustible Liquid 2-40
2.5.14 Correctly Operating the Hydraulic System 2-40
2.5.15 Being Aware of High-pressure Liquid 2-41
2.5.16 Regularly Replacing the Rubber Hoses 2-42
2.5.17 Avoiding Scald by High-temperature Liquid 2-43
2.5.18 Preventing Battery from Explosion 2-44
2.5.19 Preventing Components from Flying out 2-45
2.5.20 Safe Storage of Parts 2-45
2.5.21 Safe Treatment of Liquid 2-45
2.5.22 Safe Treatment of Chemicals 2-46
2.5.23 Appropriate Disposal of Wastes 2-46
2.6 Precautions of Lubricant Selection 2-47
2.7 Safe Transportation 2-47
2.7.1 Load/unload the Roller 2-47
2.7.2 Lift and Tie Down the Roller 2-48
2.7.3 Transport the Roller 2-49
3 System Functions
3.1 General Overview 3-1
3.1.1 Overall Structure 3-2
3.1.2 Main Technical Features 3-2
3.2 Display and Control Console 3-4
3.2.1 Dashboard 3-5
3.2.2 Electrical Control Switches in Cab 3-13
3.2.3 Other Switches 3-17
3.2.4 Display 3-19
3.2.5 A/C 3-34
3.2.6 Radio 3-35
3.3 Safety Protection Device 3-37
4 Operation
4.1 General Notes 4-1
4.2 Check Before Start the Engine 4-1
4.2.1 Inspection (Walk-Around) 4-1
Ⅲ
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SPR260/300 Series Full Hydraulic Pneumatic Tire Roller
Table of Contents
Safety, Operation & Maintenance Manual - October 2018
4.2.2 Inspection Before Starting 4-3
4.2.2.1 Check the Engine Oil Level 4-3
4.2.2.2 Check the Oil Water Separator 4-3
4.2.2.3 Check the Fuel Level 4-5
4.2.2.4 Check the Coolant 4-6
4.2.2.5 Check the Hydraulic Oil Level 4-7
4.2.2.6 Check the Air Filter 4-8
4.2.2.7 Check the Engine Air Intake Pipeline 4-9
4.2.2.8 Check the Fuel Filter 4-9
4.2.2.9 Check the Electric Wires 4-10
4.2.2.10 Check the Washer 4-10
4.2.2.11 Other Checks 4-11
4.3 Adjustment Prior to Operation 4-13
4.3.1 Operator Seat 4-13
4.3.2 Rearview Mirror 4-14
4.4 Engine Start-up 4-14
4.4.1 Normal Engine Start-up 4-14
4.4.2 Engine Start-up under Low Temperature 4-16
4.4.3 Jump-start the Engine 4-17
4.5 Inspection After Engine Startup 4-18
4.6 Operation Of Working Devices 4-20
4.6.1 Engine Speed Control 4-20
4.6.2 Traveling Control 4-21
4.6.3 Braking Operation During Traveling 4-23
4.6.3.1 Service Brake 4-23
4.6.3.2 Emergency Brake 4-23
4.6.4 Water spraying system Operation 4-24
4.6.5 Oil spraying system Operation (Optional) 4-28
4.6.5.1 Oil Filling 4-29
4.6.5.2 Oil Spraying 4-31
4.6.5.3 Adjustment 4-33
4.6.6 Auxiliary Equipment Operation 4-34
4.6.6.1 Wiper Operation 4-34
4.6.6.2 Illuminating Lamp Operation 4-36
4.6.6.3 A/C Operation 4-43
4.6.6.4 Radio operation 4-44
4.6.7 Operating the Parking Brake 4-47
Ⅳ
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Este manual sirve para los siguientes modelos
1
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