SANY SAP60C-8 Guía
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Sany Paver
Safety, Operation & Maintenance Manual
SAP60C-8
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SAP Series Paver
Safety, Operation & Maintenance Manual
SAP Series Paver
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manual with the machine for reading and future reference.
WARNING
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Safety, Operation and Maintenance Manual- December 2016
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SAP Series Paver
© 2016 by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except during normal operation of the machine as
described herein. All information included within this publication was accurate at the
time of publication. Product improvements, revisions, etc., may result in differences between
your machine and what is presented here. Sany Group assumes no liability. For more
information, contact Sany Group.
Sany Group
SANY Automobile Manufacturing CO.,LTD
Sany Industry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanygroup.com
Tel: 0086-
4006098318
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Safety, Operation and Maintenance Manual- December 2016
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Responsibility
Safety, Operation & Maintenance - December 2016
SAP Series Paver
DELINEATION OF RESPONSIBILITY
SPECIFIC DECLARATION
Pavers, which apply to pave various materials to produce a road base or surface, are special
machines for paving asphalt mixture, RCC base material, stabilized soil material and road
material (like graded broken stone). Any other use or any operation beyond the specified working
range is not authorized use. SANY expressly bears no liability for any consequence due to any
unauthorized use.
Information in this manual is used to guide qualified operators to operate and maintain pavers
correctly. Sany expressly bears no liability for any consequence due to any use not observing the
information in this manual.
It is forbidden to convert the paver without authorization. Sany expressly bears no liability
for any consequence. When crack or electrical malfunction on the paver occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, Sany shall not bear any liability.
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine
damage or accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the paver, and observe related
regulations on Users' guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
Sany cannot predict every circumstance that might involve a potential hazard in operation
or maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations in this manual,
observe the stricter one.
Duty of Sany
• Be responsible for providing qualified products and correct documents
• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they operate
and maintain the paver.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
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SAP Series Paver
Responsibility
Safety, Operation & Maintenance - December 2016
• Periodically check related personnel's safety consciousness during working.
• If any fault which will lead to unsafety occurs, stop the paver immediately.
• If necessary Sany service personnel have the right to check the paver for safety.
•Besides check items regulated by Sany, observe local laws and regulations to check the
paver.
•Ensure timely maintenance and repair on the paver.
• Carefully plan the use of the paver.
Duty of all working personnel
•If there is any abnormal symptom which may cause abnormal working of the paver or
potential hazard, report to your leader. If possible, correct fault in time.
•All personnel working around the paver must observe all warning signals and take care of
their own and others' safety.
•All personnel should know their working tasks and procedures.
•Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by Sany. Ensure they are in physical fitness and have the certification of operation.
Otherwise, it is forbidden to operate the paver.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the paver.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
paver.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
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Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-4
1.2.3.7 Specifications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.3 Contact Information 1-8
2 Safety
2.1 General 2-1
2.1.1 Basic Principles and Legal Clauses 2-1
2.1.2 Intended Use 2-2
2.1.3 Unintended Use 2-2
2.1.4 Qualifications of Operators 2-2
2.1.5 Responsibilites of the Operators 2-2
2.1.6 Unauthorized Conversions and Alterations to the Machine 2-4
2.1.7 Explanation of Decals 2-4
2.1.8 Safety Notes 2-5
2.2 Preparations before Working 2-13
2.2.1 Surveying the Worksite and Preparations before Working 2-13
2.2.2 Personal Protection 2-14
2.2.2.1 Protective Machine 2-14
I
Table of Contents
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SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
2.2.2.2 Noise Prevention 2-16
2.2.3 Precautions for Asphalt Paving 2-16
2.2.4 Precautions against Emergency 2-17
2.2.4.1 Precautions against Fire 2-17
2.2.4.2 Fire-prevention during Operation 2-17
2.2.4.3 Shockproof Precautions 2-20
2.3 Precautions for Driving and Working 2-21
2.3.1 Preoperational Check 2-22
2.3.1.1 Danger Area 2-22
2.3.1.2 Check on Machine 2-22
2.3.1.3 Before Operation 2-22
2.3.2 Startup 2-23
2.3.2.1 Jumper-start 2-24
2.3.2.2 Starting the Machine in a Closed Room 2-24
2.3.3 Driving the Machine 2-24
2.3.4 Safe Movement and Operation of Machine 2-25
2.3.5 Precautions for Screed Operation 2-26
2.3.6 Precautions for Operation at Night 2-27
2.4 Maintenance Precautions 2-27
2.4.1 Safe Maintenance 2-27
2.4.2 Correctly Supporting the Machine 2-29
2.4.3 Working on the Hydraulic Oil Pipelines 2-29
2.4.4 Working on the Engine 2-31
2.4.5 Working on the Electrical Device 2-31
2.4.7 Working with Fuel System 2-32
2.4.8 Safe Storage of Parts 2-33
2.4.9 Cleaning Precautions 2-33
2.4.10 Correctly Using Tools 2-35
2.4.11 Removing Paint before Welding or Heating 2-35
2.4.12 Correct Welding 2-36
2.5 Repair Precautions 2-37
2.5.1 Usage of Warning Labels 2-37
2.5.2 Repair 2-38
2.6 Machine Parking 2-40
2.6.1 Before Leaving the Machine 2-40
II
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Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
2.6.2 Loading Machine 2-41
2.6.3 Towing Machine 2-41
2.6.4 Hoisting Machine 2-42
3 System Functions
3.1 General 3-1
3.2 Power System 3-2
3.3 Electrical System 3-3
3.3.1 General 3-3
3.3.2 Console 3-6
3.3.3 Control Panel 3-7
3.3.3.1 Function of Switches 3-7
3.3.4 Use of Display 3-18
3.3.4.1 Home Page Information 3-18
3.3.4.2 Screed Control System Setting 3-23
3.3.4.3 Conveyor Setting Page 3-24
3.3.4.4 Auger Setting Page 3-24
3.3.4.5 Fault Alarm Page 3-25
3.3.4.6 Maintenance & Diagnosis Setting Page 3-25
3.3.4.7 Digital Input Diagnosis Page 3-25
3.3.4.8 Digital Output Diagnosis Page 3-26
3.3.4.9 Analog Diagnosis Page 3-26
3.3.4.10 Analog Diagnosis Page 3-28
3.3.4.11 Language Selection Page 3-29
3.3.4.12 Leveling Data Diagnosis Page 3-29
3.3.4.13 System Setting Page 3-29
3.3.4.14 Potentiometer & Throttle Calibration 3-30
3.3.4.15 Running Current Calibration 3-32
3.3.4.16 Running Parameter Calibration 3-33
3.3.4.17 Model setting page 3-34
3.3.4.18 Working Current Calibration 3-35
3.3.4.19 Hourmeter Setting Page 3-37
3.3.4.20 GPS Status Indication 3-38
3.3.4.21 Reserved Page 3-38
3.3.4.22 Historical Fault Check Page 3-38
III
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SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
3.3.5 Layout of Electric Control Cabinet 3-39
3.3.6 Fuses in Electric Control Cabinet 3-40
3.3.7 Screed Panel 3-41
3.4 Hydraulic System 3-42
3.4.1 Travel System 3-43
3.4.1.1 Components 3-43
3.4.1.2 Introduction of Valve Body 3-44
3.4.2 Vibration System (Option) 3-45
3.4.3 Non-vibration System 3-45
3.4.4 Auxiliary System 3-46
3.4.5 Auger System 3-47
3.4.6 Tamper System 3-48
3.4.7 Generation System 3-48
3.4.8 Non-generation System 3-49
3.4.12 Other Accessories 3-49
3.5 Accessories and Other Equipments 3-50
3.5.1 Travel System 3-50
3.5.1.1 Bogie Frame 3-51
3.5.1.2 Drive Sprocket 3-51
3.5.1.3 Track Roller 3-51
3.5.1.4 Leading Wheel 3-53
3.5.1.5 Track Assembly 3-54
3.5.1.6 Track Tension Units 3-54
3.5.2 Conveyor System 3-55
3.5.2.1 Functions 3-55
3.5.2.2 Structure and Components 3-56
3.5.2.3 Guide Units 3-57
3.5.2.4 Conveyor Chains 3-59
3.5.2.5 Drive Units 3-60
3.5.2.6 Tension of Conveyor Chains 3-60
3.5.2.7 Tension of Conveyor Drive Chains 3-61
3.5.2.8 Lubrication of Conveyor 3-61
3.5.3 Auger System 3-62
3.5.3.1 Basic Auger 3-62
3.5.3.2 3.7m Auger Extension 3-63
3.5.3.3 4.5m Auger Extension 3-63
3.5.3.4 Height Adjustment 3-64
IV
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Tabla de contenidos
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