Samlexpower Evolution Series Manual de usuario

EvolutionTM Series

Inverter/Charger

Pure Sine Wave

Models:

EVO-2212

EVO-3012

EVO-2224

EVO-4024

Quick Start Guide

Firmware:

EVO-XXXX: Rev 0.79

EVO-RC: Rev 029

2 | SAMLEX AMERICA INC.

Thank you for purchasing the Samlex EvolutionTM (EVOTM) Series Inverter Charger. We know

you will enjoy many years of great service from this quality state-of-the-art product. Samlex

Customer Service and Application Engineers are available to assist you with installation,

setup, or operating instructions.

The EVOTM Inverter Charger is highly congurable for many different and specic applications. To

get you up and running quickly, we have created this simple overview Reference Guide to assist

you with the basic setup procedures so that you may later congure for your specic needs.

1. What’s in the Box

EVO-BCTS

Mating

Connectors

AWG#6

AWG#8

AWG#10

EVO-2212 EVO-2224 EVO-3012 EVO-4024

EVOTM Inverter Charger 1 1 1 1

EVOTM Owner's Manual 1 1 1 1

EVOTM Quick Start Guide 1 1 1 1

EVO-RC Owner's Manual 1 1 1 1

EVO-BCTS 1 1 1 1

Mating Connectors 3 3 3 3

Insulated Cord End Terminals AWG#10 3 3 - -

Insulated Cord End Terminals AWG#8 6 6 9 9

Insulated Cord End Terminals AWG#6 - - 6 6

• Contact your supplier if any of the items is missing. If any damage is observed, do not

proceed with the installation of the EVOTM.

• Check that the model and specications are correct (e.g. 12 or 24 Volt battery system,

AC voltage and output power meets the load requirements).

EVO INVERTER/CHARGER | Quick Start Guide

EVO

2 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 3

2. Read the entire EVOTM Owner’s Manual as well as the Remote Control EVO-RC

Owner's Manual

•

Familiarize yourself with its contents prior to installation or operation. This Guide will

frequently refer to specic pages in the Owner’s Manual for detailed information.

WARNING!

If there are any items in Sections 1, 2 or 3 of the Owner’s Manual that you do not understand, do

not attempt to install the unit yourself. For a safe and code compliant installation, consult a Certied

Electrician who is familiar with Local and National Electrical Codes.

CAUTION!

All electrical systems, both DC and AC, must be disconnected from the source during installation.

• Use of isolated tools is recommended

• Re-read the safety instructions in Section 1 of the EVOTM Owner’s Manual

INFO

This Guide provides basic steps required for planning the installing and operating EVOTM Series Inverter

Charger based on the following typical installations:

• Typical Shore Based Installation: Fig 1

• Typical Mobile Installation: Figs 2A and 2B

Select the appropriate installation diagram for your application. Based on the specic application, actual

installation procedure will vary. Plan the installation accordingly.

EVO INVERTER/CHARGER | Quick Start Guide

4 | SAMLEX AMERICA INC.

EVO INVERTER/CHARGER | Quick Start Guide

Fig 1 Typical Shore Based Installation

Optional

Generator Auto

Start/Stop Control

Module

BATTERY

TEMPERATURE

SENSOR MODEL

EVO-BCTS

LEAD ACID

BATTERY BANK

NO - Normally Open Contact

Common

NC - Normally Closed Contact

BATTERY SIDE FUSE (Within 7” of Positive Post)

EVO INVERTER

CHARGER

Ground

Terminal (5)

Solar Panel(s)

External

Charge

Controller

Solar Panel(s)

Battery - Battery +

PV - PV +

Fuse

G-B

N-B

ELECTRICAL

SUB- PANEL

FOR EVO

( CAUTION!

Use 120 VAC

Single Phase

Panel and NOT

120/240VA

Split Phase

Panel)

Loads

Optional

Remote Control

EVO-RC

Ground Rod embedded in earth.

PANEL

GENERATOR

(See Caution!)

G-B

A B

SBJ

N-B

SERVICE

PANEL

AC SIDE

(See Fig 2.3)

FRONT

(See Fig 2.1)

14.

10.

11.

12.

AC SIDE OF EVO

GRID LINE

GRID GND

GRID NEUTRAL

GEN LINE

GEN GND

GEN NEUTRAL

OUTPUT LINE

OUTPUT GND

OUTPUT NEUTRAL

N-B

SBJ

G-B

GEC

OTHER

Circuit breaker

120 VAC Leg A

120 VAC Leg B

(Legs A&B are split phases)

Neutral Bus Bar

System Bonding Jumper

Grounded Bus Bar

Grounding Electrode (Ground Rod)

Grounding Electrode Conductor

Earth Connector on generator

(bonded to frame/chassis of the generator)

Neutral terminal of generator output

Line terminal of generator output

Grounding terminal of generator output

LINE

To Remote Start/Stop

Terminals on the

Generator

10 84

Status Relay

Common

To optional

Generator Auto

Start/Stop

Module

DC SIDE OF EVO

Battery Positive

Battery Negative

External Charger Positive

External Charger Negative

Grounding Terminal

RF-45 Jack for Temperature Sensor

RJ-45 Jack for Optional Remote Control EVO-RC

Status Relay Terminals for initiating automatic generator start/stop

GRID ELECTRICAL

PANEL (120/240VAC),

SPLIT PANEL

Minimum Wire

Size AWG #6

Pos (+)

Bus

Neg (-) Bus

G-B

DC ELECTRICAL

PANEL

CAUTIONS!

1. When both the Grid and Generator are connected to the EVOTM simultaneously as shown in this Fig 3.14, please ensure that:

(i) The generator chassis / frame is grounded to the Earth Ground through Ground Rod of the Grid Electrical Panel and

(ii) The Neutral conductor of the generator is NOT bonded to the chassis / frame of the generator. Please refer to Section 3.14.2.1 for details.

2. If only Generator is connected (no Grid connection), the Neutral of the Generator SHOULD BE BONDED to its metal frame. Please refer

to Section 3.14.2.2

ATTENTION!

1. Lorsque le réseau et le générateur sont connectés simultanément à l'EVO, comme indiqué sur la gure 3.14, veuillez vous assurer que :

(i) Le générateur / châssis châssis est relié à la masse de la Terre par l'intermédiaire de tige de mise à la terre du panneau électrique et grille

(ii) le conducteur neutre de la génératrice n'est pas collé sur le châssis / cadre de la génératrice. Veuillez vous reporter à la section 3.14.2.1 pour

plus de détails.

2. Si seul le générateur est connecté (pas de connexion au réseau), le neutre du générateur DOIT ÊTRE LIÉ à son cadre métallique.

Veuillez vous référer à la section 3.14.2.2

GEC

4 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 5

EVO INVERTER/CHARGER | Quick Start Guide

Fig 2A A Typical Mobile Installation Using 30A,120 VAC, Single Phase RV Service Inlet

Lead Acid

Auxiliary

Battery Bank

Battery

Temperature

Sensor - Model EVO-BCTS

+ + +

Battery Isolator

Alternator

Engine Starting

Battery

EVO INVERTER

CHARGER

Grounding

Terminal (5)

Solar Panel(s)

External

Charge

Controller

Solar Panel(s)

Battery - Battery +

PV - PV +

Fuse

G-B

120, SINGLE PHASE

ELECTRICAL SUB-PANEL

FOR EVO

N-B

G-B

L-B L

120V, SINGLE

PHASE ELECTRICAL

PANEL OF RV

30A Service Inlet for 30A

RV Power Supply Cord

NEMA TT-30P

Optional Remote

Control EVO-RC

To Remote Start/Stop

Terminals on the

Generator

Optional

Generator Auto

Start/Stop

Control Module

14.

DC SIDE OF EVO

Battery Positive

Battery Negative

External Charger Positive

External Charger Negative

Grounding Terminal

RJ-45 Jack for Temperature Sensor

RJ-45 Jack for Optional Remote Control EVO-RC

Status Relay Terminals for initiating automatic generator start/stop

10.

11.

12.

AC SIDE OF EVO

GRID LINE

GRID GND

GRID NEUTRAL

GEN LINE

GEN GND

GEN NEUTRAL

OUTPUT LINE

OUTPUT GND

OUTPUT NEUTRAL

N-B

L-B

G-B

OTHER

Circuit breaker

Neutral Bus Bar

Line Bus Bar

Ground Bus Bar

Line terminal

Neutral terminal

Ground terminal

Earthing terminal on the generator

(bonded to frame/chassis of generator)

Neutral to Ground bond

RV Chassis Ground

Do Not use 120V /

240V Panel Board

FRONT

(See Fig 2.1)

AC SIDE

(See Fig 2.3)

14 1

10 864

975

Status Relay

Common

To optional

Generator Auto

Start/Stop

Module

Fuse

(Within 7”

of battery

terminal)

NO - Normally Open Contact

Common

NC - Normally Closed Contact

L-B

To loads

backed up

by EVO

N-B

N-G

Generator

6 | SAMLEX AMERICA INC.

EVO INVERTER/CHARGER | Quick Start Guide

Fig 2B Typical Mobile Installation Using 50A, 120/240 VAC Split Phase RV Service Inlet

Lead Acid

Battery Bank

Battery

Temperature

Sensor - Model EVO-BCTS

+ + +

Battery Isolator

Alternator

Engine Starting

Battery

EVO INVERTER

CHARGER

Grounding

Terminal (5)

Solar Panel(s)

External

Charge

Controller

Solar Panel(s)

Battery - Battery +

PV - PV +

Fuse

G-B

120, SINGLE PHASE

ELECTRICAL SUB-PANEL

FOR EVO

N-B

RV ELECTRICAL

PANEL BOARD

50A, 120/240VAC

SPLIT PHASE

50A RV INLET NEMA14-50R

120/240V, SPLIT PHASE

Optional Remote

Control EVO-RC

To Remote Start/Stop

Terminals on the

Generator

Optional

Generator Auto

Start/Stop

Control Module

14.

DC SIDE OF EVO

Battery Positive

Battery Negative

External Charger Positive

External Charger Negative

Grounding Terminal

RJ-45 Jack for Temperature Sensor

RJ-45 Jack for Optional Remote Control EVO-RC

Status Relay Terminals for initiating automatic generator start/stop

10.

11.

12.

AC SIDE OF EVO

GRID LINE

GRID GND

GRID NEUTRAL

GEN LINE

GEN GND

GEN NEUTRAL

OUTPUT LINE

OUTPUT GND

OUTPUT NEUTRAL

N-B

L-B

G-B

OTHER

Circuit breaker

Neutral Bus Bar

Line Bus Bar

Ground Bus Bar

Line terminal

Neutral terminal

Ground terminal

Earthing terminalon the generator

(bonded to frame/chassis of generator)

Neutral to Ground bond

RV Chassis Ground

Do Not use 120V /

240V Panel Board

FRONT

(See Fig 2.1)

AC SIDE

(See Fig 2.3)

14 1

10 864

975

Status Relay

Common

To optional

Generator Auto

Start/Stop

Module

Fuse

(Within 7”

of battery

terminal)

NO - Normally Open Contact

Common

NC - Normally Closed Contact

L-B

To loads

backed up

by EVO

To loads

backed up

by EVO

N-B

N-G

Generator

Auxiliary

6 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 7

3. Layout of the EVOTM

• Refer to Section 2 starting at page 30 of the EVOTM Owner’s manual to become familiar

with all the relevant connection points and components.

4. Mounting the Units

• Refer to mounting information at Section 3.3 starting at page 34 of the EVOTM Owner’s Manual

• Plan a safe location and routing of wiring for the associated components

• Ensure the mounting surface is strong enough to support the weight of at least

60Kg/132lbs

•

Ensure that the mounting location is cool, dry and allows unobstructed air ow for cooling

• Mounting requires four (quantity 4) M6 or ¼” bolts to secure the inverter horizontally or

vertically on a wall with at least 8”/200 mm clearance around the unit. All dimensional

information is shown in Fig 3.1 at page 34 of the EVOTM Owner’s Manual.

CAUTION!

PLAN SYSTEM GROUND AND GROUND FAULT PROTECTION PRIOR TO INSTALLATION

• Ensure that the entire installation is properly grounded to meet Local and National Electrical Codes.

• Refer to typical grounding arrangement at Fig 3.12 at page 54 of the EVOTM Owner’s Manual.

• Ensure that the AC Neutral is bonded to the Earth Ground at only one point.

5. Plan the Battery Bank

•

Select the type and size of the battery bank and bank conguration. Refer to Section 3.4

starting at page 36 of the EVOTM Owner’s Manual regarding installation of batteries.

• Determine the overall Ah capacity (C) of the battery bank.

• Check with the battery manufacturer regarding maximum recommended charging

current. The factory default “Bulk Current” parameter is set to 40A.

• Locate an appropriate area for the battery bank and cable routing to the EVOTM.

• The EVOTM comes with a battery temperature sensor model EVO-BTS. This sensor

provides battery temperature information to the charging algorithm to ensure a proper

and safe charge to the battery. Refer to Section 2.5 starting at page 33 of the EVOTM

Owner’s Manual.

• An appropriately sized DC disconnect switch is recommended.

6. Select and procure the appropriate wire size and lengths for the intended type of

installation along with the appropriate breaker/fuse sizes

• For sizing the AC input wiring and breakers, refer to TABLE 3.2 at page 50 of the

EVOTM Owner’s Manual.

• For sizing the AC output wiring and breaker, refer to TABLE 3.3 at page 52 of the

EVOTM Owner’s Manual.

• For sizing the DC (Battery side) wiring and fuse, refer to TABLE 3.1 at page 44 of the

EVOTM Owner’s Manual.

EVO INVERTER/CHARGER | Quick Start Guide

8 | SAMLEX AMERICA INC.

7. Determine whether the optional EVO-RC remote control is necessary for

your application

•

The Optional EVO-RC Remote Control provides useful functional information such as

battery voltage, battery charging status, and AC output power. EVO-RC Remote Control

is also capable of logging events to an SD card to create a history record of usage and

performance.

•

EVO-RC Remote Control is required to adjust any of the programmable parameters

to customize its functionality to your specic requirements. For all programming

instructions, please refer to the EVO-RC Owner's Manual

•

If the factory defaults are adequate for your requirements or once parameters are

adjusted to meet your requirements, it is not necessary to keep the EVO-RC attached

to the EVOTM Inverter Charger to maintain functionality.

•

If the user would like to have the EVO-RC Remote Control installed, there is a 1:1

wall cutout template in the EVO-RC box for a ush mounted installation with basic

installation instructions.

WARNING!

If there are any items in Sections 1, 2 or 3 of the Owner’s Manual that you do not understand, do not attempt to

install the unit yourself. For a safe and code compliant installation, please consult a Certied Electrician that is

familiar with Local and National electrical codes.

All electrical systems both DC and AC must be disconnected from the source during the installation. Use of

isolated tools is recommended.

8. You are now ready to install the EVOTM Inverter Charger

• Re-read Section 3, starting page 34 of the EVOTM Owner’s Manual

• Mount the EVOTM in the planned location

• Mount, cable, and attach the optional EVO-RC Remote Control, if desired

• Install AC Input and AC output wiring and breakers

• Install the battery bank in the planned conguration

• Connect the battery bank to the EVOTM Inverter Charger

• Recheck all wiring, grounding, and connections

9. If all wiring, grounding, and connections are correct, complete the installation

• Tighten cable glands

• Install DC terminal covers

• Replace AC access cover

• Place DC fuse in fuse holder. When placing this fuse a spark can occur.

• Switch on the DC

• Switch on the AC

EVO INVERTER/CHARGER | Quick Start Guide

8 | SAMLEX AMERICA INC. SAMLEX AMERICA INC. | 9

10. Switch on the EVOTM Inverter Charger. Refer to Section 6 starting at page 109 of

the EVOTM Owner’s Manual

• Press and hold the ON/OFF Button.

•Green LED labeled “ON” will flash 3 times, will go off momentarily, then resume ON

steady. Now release the ON/OFF Button (This procedure takes around 2 sec).

• If the EVO does not start immediately, switch OFF the DC and AC power.

•Investigate the cause of the malfunction by referring to “Fault Messages and

Troubleshooting Guide” in Table 7.1 of Section 7 of the EVO-RC Owner’s Manual.

INFO

The optional EVO-RC Remote Control provides the user with the ability to modify the EVOTM Inverter

Charger’s operating parameters. The default settings in EVOTM Inverter Charger are adequate for some

installations but may have to be modied for others. It is strongly recommended that the user review the

EVOTM Owner’s Manual/ EVO-RC Remote Control Manual before putting any load or charging batteries.

11. Your EVOTM inverter Charger is delivered with various default congurations

The default values will depend on the model you have. Refer to Section 6.4.1 starting

at Pages 113 through 117 for a listing of programmable parameters and factory default

values. The Remote Control EVO-RC can be used to change these values.

12. The following parameters are the very basic parameters which may require

modication depending on your conguration:

• Date and time

• Charging Voltages (Absorption, Equalization, Float)

• Charging current

• Power Saving Function

CAUTION!

If you are not sure of what parameters you need to change or what values to change to, consult your

point of purchase or call Samlex Tech Support. You should also consult a Certied Electrician who is

familiar with Local and National Electrical Codes to ensure a safe and code compliant installation.

EVO INVERTER/CHARGER | Quick Start Guide

10 | SAMLEX AMERICA INC.

EVO INVERTER/CHARGER | Quick Start Guide

13. The rst parameter you should change is the Date and Time

Refer to Section 4.10 of the EVO-RC Owner's Manual).

To set time and date (no password required):

• Press Enter from any Operating Mode Screen.

• Screen SELECT GROUP

CHARGE CURVE

SELECT GROUP

TIME SETTING

2000/01/01 00:00

Up Key x 5

Enter Key

will appear. Press Up Key 6 times.

• Screen

SELECT GROUP

CHARGE CURVE

SELECT GROUP

TIME SETTING

2000/01/01 00:00

Up Key x 5

Enter Key

will appear. Date and time syntax is YYYY/MM/DD HR:MM

• Cursor will blink on value to be changed.

• Press Up/Down to change value.

• Press Enter momentarily to move to next value.

• When Date and time is correct, press and hold Enter Key for a few seconds to write

your settings.

You are done setting the time and date.

This Quick Start Guide provides basic steps required for planning the installing and operating EVOTM

Series Inverter Charger. Based on the specic application, actual installation procedure will vary.

Plan your installation accordingly. Please read the entire EVOTM Owner’s Manual. Samlex Customer

Service and Application Engineers are available to assist you with installation, setup, and operating

instructions.

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