Safe Fleet Prime Design CON-8006 Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND

Address: 580 Opperman Drive, Eagan, MN 55123 ▪ Toll Free: 1.8.PRIME.RACK

Fax: 651-552-1799 ▪ Email: inf[email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

2

1

2

CON-8006 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

CONTENTS OVERVIEW

Note: This Spliced Conduit Tube Assembly Kit is a

direct t for all Prime Design Gen 1 and 4 Ergoracks,

AluRacks, and Low Prole Racks. This kit includes

all new hardware, and discards all used or removed

hardware if using as a replacement or for repair.

1—Front Conduit Tube Splice ................................ (Qty 1)

2—Rear Conduit Tube Splice ................................ (Qty 1)

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

3

M6 x 35MM (8X)

Splice Plate (4X)Splice Padding (4X)

M6 Lock Nut (8X) M6 Flat Washer (16X)

CON-8006 ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

ACC-8103 Conduit Splice Assembly

Gen 1 Conguration

Gen 4 Conguration

M8 x 65MM (4X)

M8 Lock Nut (4X)

Lock Washer (4X)

Anti-Seize (1X)

Flat Washer (4X)

Platform Connector (4X)Nut Bracket (4X)

CON-8505 Conduit Carrier Mounting Kit

Mounting Clamp (2X)

M8 x 30 MM (4X)

M8 x 25 MM (4X)

AluRack Conguration

Low Prole Conguration

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

4

2

12

Flat Washer

M6 Flat Washer

M6 X 35MM Bolt

M6 Lock Nut

CONDUIT TUBE SPLICE

SPLICED CONDUIT TUBE ASSEMBLY SEQUENCE

Assemble the left and right halves of the Splice Assembly.

Do not tighten the M6 Bolts until step 2.2

1

CON-8006 ASSEMBLY INSTRUCTIONS–SPLICED CONDUIT TUBE ASSEMBLY

CONDUIT TUBE

Assemble the Front and Rear Conduit Splices, and the

top and bottom halves of the Splice Assembly. Ensure the

Conduit Tubes contact each other within the Tube Splice

Assembly. Do not tighten the M6 hardware until step 2.2

Torque M6 hardware

to 60 in-lbs

2.1

2.2

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

5

3

1

2

34

5

6

78

9

1

2

1

2

34

5

6

78

9

CON-8006 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER

GEN1 CONDUIT MOUNTING KIT

INSTALLATION SEQUENCE

NOTE: Ladder Rack and Conduit Carrier is

shown for illustrative purposes only, and is

not included with this Conduit Mounting Kit.

This Conduit Mounting Kit contains only the

parts needed to repair, replace, or add one

Conduit Carrier.

CROSSBAR PREPARATION-REAR

Find the center of the top of Rear Crossbar between the inner

bends. Using a grease pencil, mark the center, then measure

out 3.50” to the left and right of that center mark and mark

again using the grease pencil. The marked distances will

measure 7.00” across as shown below.

1.1

Prior to drilling, mark a center line along the length of the

Crossbar to ensure the holes are correctly centered.

1.2

Drill holes using a

3/8” steel drill bit.

1.3

NOTE: Not all Gen 1 Crossbars are factory drilled to

receive accessories. If not drilled, prerform Steps 1.1 to

2.3. If factory drilled, proceed to Step 3.1. Additionally,

not all Gen 1 racks will have enough space between

the Rotation Uppers to t a Conduit Carrier. A minimum

of 7.00” is required between the Uppers, and on the

Crossbar’s top, so measure prior to drilling to ensure

there will be no Rotation interference.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

6

1

2345

6

7

8

9

1

2

345

6

78

9

Flat Washer

Lock Nut

CON-8006 ASSEMBLY INSTRUCTIONS– GEN 1 CONDUIT CARRIER

CONDUIT CARRIER

MOUNTINGS

3.1

3.2

M8 X 65MM Bolts

CROSSBAR PREPARATION-FRONT

Find the center of the top of Front Crossbar between the inner

bends. Using a grease pencil, mark the center, then measure

out 3.50” to the left and right of that center mark and mark

again using the grease pencil. The marked distances will

measure 7.00” across as shown below.

2.1

Prior to drilling, mark a center line along the length of the

Crossbar to ensure the holes are correctly centered.

2.2

Drill holes using a

3/8” steel drill bit.

2.3

Must remain loose enough to

position the Conduit Carrier.

3.4

Place Conduit Carrier onto Crossbars, then assemble Conduit

Carrier Mountings on top securing the Conduit Carrier to the

Crossbars using the provided hardware. Do not tighten the

Mountings until Step 3.6.

3.3

Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

7

Varies

Even

1

CON-8006 ASSEMBLY INSTRUCTIONS– GEN 1/GEN 4 CONDUIT CARRIER

3.6

Torque to 80 in-lbs

3.5

Center the front and rear of the Conduit Carrier evenly between

the Left and Right Rotations. Position the back end of the

Conduit Carrier according to your rack model, but no further

back than the end of the Drive Shaft.

GEN4 CONDUIT MOUNTING KIT

INSTALLATION SEQUENCE

NOTE: Ladder Rack and Conduit Carrier is

shown for illustrative purposes only, and is

not included with this Conduit Mounting Kit.

This Conduit Mounting Kit contains only the

parts needed to repair, replace, or add one

Conduit Carrier.

NOTE: A minimum of 7.00” is required

between the Uppers, and on the Crossbar’s

top, so measure to ensure there will be no

Rotation interference.

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

8

Varies Even

Even

Flat Washer

Lock Nut

1.1

Place the Conduit Carrier

Bracket into the Crossbar’s

bottom groove as shown.

CONDUIT CARRIER MOUNTINGS

1.2

1.3

M8 X 25MM Bolts

CON-8006 ASSEMBLY INSTRUCTIONS– GEN 4 CONDUIT CARRIER

1.5

Torque to 80 in-lbs

1.4

Center the front and rear of the Conduit Carrier evenly between

the Left and Right Rotations. Position the back end of the

Conduit Carrier according to your rack model, but no further

back than the end of the Drive Shaft.

Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

9

CON-8006 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER

1

Flat Washer

Lock Nut

ALURACK CONDUIT MOUNTING KIT

INSTALLATION SEQUENCE

NOTE: AluRack and Conduit Carrier is shown

for illustrative purposes only, and is not

included with this Conduit Mounting Kit.

This Conduit Mounting Kit contains only the

parts needed to repair, replace, or add one

Conduit Carrier.

1.1

Place the Conduit Carrier

Bracket into the Crossbar’s

bottom groove as shown.

CONDUIT CARRIER

MOUNTINGS

1.2

1.3

M8 X 25MM

Bolts

Flat Washer

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2021 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608, 10501022 AND OTHER PATENTS PENDING

10

Flush

Varies

1

CON-8006 ASSEMBLY INSTRUCTIONS–ALURACK CONDUIT CARRIER

LOW PROFILE MOUNTING KIT

INSTALLATION SEQUENCE

1.5

Torque to 80 in-lbs

1.4

Position the Conduit Carrier anywhere between the side rails

ensuring the Conduit Mountings to not interfere with the

AluRack Mounting Brackets attaching the rack to the vehicle

roof. The Conduit Carrier must not exceed the rear most end

of the AluRack side rail.

NOTE: Ladder Rack and Conduit Carrier is

shown for illustrative purposes only, and is

not included with this Conduit Mounting Kit.

This Conduit Mounting Kit contains only the

parts needed to repair, replace, or add one

Conduit Carrier.

NOTE: A minimum of 7.00” is required

between the Uppers, and on the Crossbar’s

top, so measure to ensure there will be no

Rotation interference.

Safe Fleet Prime Design CON-8006 Manual de usuario

Manuales populares de Accesorios para automóviles de otras marcas