Safe Fleet PRIME DESIGN ACX Manual de usuario

PRIME DESIGN, A SAFE FLEET BRAND ▪ Address: 1689 Oakdale Avenue #102, West St Paul, Minnesota 55118

Toll Free: 1.8.PRIME.RACK ▪ Fax: 651-552-1799 ▪ Email: [email protected] ▪ Website: www.primedesign.net

Prime Design Limited Warranty. Seller’s sole and exclusive warranty (and Buyer’s sole and exclusive remedy and Seller’s entire liability for any breach thereof) with respect to the Goods is set forth in the Limited Warranty document available at primedesign.net/warranty-liability

(the “Prime Design Limited Warranty”).

▪

TM & © 2020 PRIME DESIGN. PROTECTED BY ONE OR MORE OF THE FOLLOWING PATENT NO.’s 6427889, 6764268, 6971563, 8991889, 9415726, 9506292, 9481313, 9776476, 9796340, 10470565, 10486608 AND OTHER PATENTS PENDING

ACX ASSEMBLY INSTRUCTIONS–PACKAGING CONTENTS

CONTENTS OVERVIEW

1—Quick Clamp Assembly ......................................Qty 1)

Left Hand, Rear, w/Handle

4—Lock Bracket Assembly.................................... (Qty 1)

AluRack, w/Hardware

5—Quick Clamp Front Hook Assembly ................ (Qty 1)

AluRack, Adjustable

3—Clamp Down Handle Assembly ....................... (Qty 1)

Left Hand, 14.00”, Bent w/Hardware

2—Rear Clamp Support Assembly........................ (Qty 1)

AluRack

(the “Prime Design Limited Warranty”).

▪

ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

REAR QUICK CLAMP

SEE QUICK START GUIDE FOR ADJUSTMENTS

1.1

Slide the Rear Hook upward

as far as it will go

RIGHT ACX ASSEMBLY SEQUENCE

This ACX Left Hand Quick Clamp Assembly is shown

installed onto a Prime Design AluRack

for illustrative purposes only.

1.2

Finger-tighten nuts

to hold the Rear

Hook in place.

1.3

Loosen this clamp,

but do not remove

the nut or washer.

Installer Note: Alternative Instructions in this

manual are for Prime Design Alurack for Ford

Transit Connect, due to differing positions in

Channel Mounts.

(the “Prime Design Limited Warranty”).

▪

ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

1.8

Torque the indicated Clamp

Bracket Nuts to 120 in-lbs.

1.5 For maximum Handle distance from

the vehicle, position the Gas Spring

Clamp rmly against the Side Rail

as shown in Figure A

Fig. A

1.6 Position the Rear Clamp Support

onto the Clamp Rod, then into

the Crossbar groove

1.7

Position the Rear Clamp

support rmly against the

Rear Ladder Hook Bracket

1.4 Position the Clamp into

the bottom groove on

the AluRack Crossbar

Support this end

until Step 1.6

(the “Prime Design Limited Warranty”).

▪

ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

1.13

Torque the indicated Clamp

Bracket Nuts to 120 in-lbs.

1.10

For maximum Handle distance from

the vehicle, position the Gas Spring

Clamp rmly against the Channel

Mount as shown in Figure B

Fig. B

1.11

Position the Rear Clamp

Support onto the Clamp Rod,

then into the Crossbar groove

1.12

Position the Rear Clamp

support rmly against the

Rear Ladder Hook Bracket

1.9

Position the Clamp into the bottom

groove on the AluRack Crossbar

Support this end

until Step 1.11

ALTERNATIVE POSITIONING

FOR FORD TRANSIT CONNECT RACK MODELS

(the “Prime Design Limited Warranty”).

▪

ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

1.14

Slide the Clamp Down Handle

onto the Clamp Down Rod until

fully seated. Torque the Handle

Bolt to 90 in-lbs

2.1 Remove the Lock Bracket hardware

and retain for Step 2.4

2.2 Remove the Bolts and Lock Washers

from the rear-most Crossbar, and Roller

Assembly. Retain for Step 2.5

2.4

Attach Lock Bracket using

hardware removed in Step 2.1.

Do not tighten bolt until Step 2.7

Remove but do

not discard

Remove but do

not discard

2.3

Slide the Crossbar and Roller Assembly

Strip Nuts forward, then insert the new

Strip Nut into the Side Rail. Position

Strip Nuts A & B under the Crossbar

and Roller Assembly, leaving Strip Nut

C positioned between the Crossbar

and Clamp Down Assembly.

A B C

Reinstall the Crossbar

and Roller Assembly

hardware removed in

Step 2.2 and torque

to 90 in-lbs

Align Lock Bracket

hole to Strip Nut

2.5

CLAMP DOWN LOCK BRACKET

SEE QUICK START GUIDE FOR ADJUSTMENTS

(the “Prime Design Limited Warranty”).

▪

ACX ASSEMBLY INSTRUCTIONS–LEFT SIDE CLAMP DOWN

Holes aligned

2.7

Torque Lock Bracket

Bolt to 80 in-lbs

3.1 Loosen, but do not remove, the indicated

bolts on the Front Ladder Assembly

3.2 After determining Front to Rear Ladder Hook spacing

based upon ladder size, slide the Front Hook Assembly

under the Crossbars to that determined distance.

2.6 Align the hole on the Lock Bracket to the

lock hole on the Handle as shown below

FRONT HOOK ASSEMBLY

SEE QUICK START GUIDE FOR ADJUSTMENTS

Loosen Bolts

(the “Prime Design Limited Warranty”).

▪

Fig. C

USAM-ACX-US01 Rev-C 0719

AXC ASSEMBLY INSTRUCTIONS–RIGHT SIDE CLAMP DOWN

3.7

Torque to 90 in-lbs

3.3 Attach the Front Hook Assembly onto your designated

Crossbars. The Channel Connectors must seat into the

bottom groove of the Crossbar as shown below. Do not

tighten until Step 3.7

Both Channel Connectors must

seat into the Crossbar groove

3.5 Position the Front Hook Assembly until it

centers with the Rear Clamp Down Hook.

3.6 Position the Front Hook Assembly until the front of the Hook

Channel is even to, or less than, the end of the Side Rails as

shown in Figure C

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