Royal Sovereign RSL- 2702S Manual de usuario

RSL- 2702S Laminator

OWNER'S MANUAL

Read all instructions carefully before use.

For any Customer Support needs please choose the

Customer Support tab on www.royalsovereign.com

Royal Sovereign International Inc.

www.royalsovereign.com

TABLE OF CONTENTS

TOPIC PAGE

1. Introduction ········································································································ 3

2. Safety Precautions······························································································ 3

3. Included with Laminator······················································································ 4

4. Product Identification ·························································································· 4

5. Loading Film········································································································· 5

6. Threading Film

6.1. Hot Film Double-sided Laminating ···························································· 6-7

6.2. Cold Film······································································································· 8

6.3. Hot film Single-sided Laminating ································································ 10

7. Control of Roller Pressure ················································································· 11

8. Control Panel ···································································································· 12

9. Laminating Steps

9.1. Hot Laminating······················································································· 13-14

9.2. Cold Laminating·························································································· 15

9.3. Mounting ··········································································································

10. Using Cross Cutter·························································································· 16

11. Maintenance···································································································· 16

12. Troubleshooting ······························································································ 17

13. Recommended Temperature and Speed Settings ········································· 18

14. Factory preset ·································································································· 18

15. Specifications·································································································· 19

16. Warranty·········································································································· 20

RSL-2702S

1. INTRODUCTION

2. SAFETY PRECAUTIONS

Failure to comply with any of the following safety procedures could result in serious injury.

Please read the instructions carefully and keep for future reference.

1. Only a licensed electrician should install wiring and outlet for the laminator.

2. Ensure the unit is plugged into a properly grounded outlet with the correct voltage.

3. Keep hands and clothing (i.e. Neckties) away from rollers.The rollers have pinch points

that can trap body parts or clothing and cause serious injury.

4. Keep flammable and wet objects away from the machine.

5. Place machine on a level surface.

6. Avoid excessive sunlight, humidity and extreme temperatures.

7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/

or repairing.

8. Keep out of reach of children.

9. Only Royal Sovereign authorized maintenance and service technicians should make

repairs.

10. Do not attempt to laminate items that exceed total recommended material thickness

for the unit

11. When cleaning the machine, don't use flammable sprays or materials.

12. Do not touch the rollers when they are hot.

13. Do not place foreign objects inside the machine.

14. Do not cover the surface of the machine until the machine has completely cooled.

Thank you for choosing a Royal Sovereign laminator. It has been designed and

manufactured to provide years of continuous service. For complete operating and

maintenance information please read this manual thoroughly. Upon receipt of your

laminator, please inspect the box, the machine and all other contents for shipping

damage. Damage should be brought to the immediate attention of the delivering carrier

(See page 3 for list of shipment elements).

3. INCLUDED WITH LAMINATOR

4. PRODUCT IDENTIFICATION

Power supply:

220V~240V

Power supply:

100V~120V

PART NAME EA REMARK PART NAME EA REMARK

FUSE(65TS)

(AC250V 10A)

1 1

FUSE(65TS)

(AC250V 20A)

NO PART NAME NO PART NAME

1UPPER FILM 8GUIDE-DOCUMENT

2TAKE-UP BOBBIN 9HANDLE-TENSION

3IDLE BAR 10 PRESSURE LEVER

4HOT ROLLER 11 CONTROL PANEL

5SAFETY COVER 12 KNOB-TENSION

6FRONT-TABLE 13 DECURLING BAR

7LOWER FILM 14 IDLE BAR

RSL-2702S

5. LOADING FILM

1. As shown in picture 1, insert auto grips onto the upper/lower film shaft.

2. As shown in picture 2, using the special tool, fix the auto grips on the film shaft

with set-screws.

3. Set the glossy side of the upper and lower film towards the heat rollers.

(Glossy side is PET film and matte side is thermal polymer laminating adhesive)

4. Center film as shown in picture 3 and 4.

Picture 1

Picture 2

Picture 3

Picture 4

6. THREADING FILM

1. Turn the power switch on("I" position). Power

switch is located in the rear of the unit on the left

side.

2. Complete the "Loading Film" steps as shown on

page 4.

3. Set the temperature and speed according to the

Recommended Temperature and Speed section.

4. Remove the Front Table.

5. Pull down the upper film over the Safety Cover to

the lower film; align and center the lower film to

upper film (Picture 1).

6. Rewind the upper film until the film aligns with the

Safety Cover.

7. Thread the film under the Upper Idle Bar and

underneath the Safety Cover until the film rests on

the upper roller (Picture 2).

UPPER ROLL FILM

ADHESIVE SIDE

UPPER IDLE BAR

LAMINATING ROLLERS

ADHESIVE SIDE

LOWER ROLL FILM

FIRST IDLE BAR

SECOND IDLE BAR

GLOSSY SIDE

PULL ROLLERS

GLOSSY SIDE

Picture 2

Picture 1

6.1. Hot film Double sided laminating

RSL-2702S

8. Carefully pull up the laminate from the lower roll

up towards the first idle bar and then around the

back side of the second Idler (Caution: lower

roller may be hot).(Picture 3)

9. Tack the lower film to the upper film that is

resting on the hot rollers (Picture 4).

10. Reinstall the Front Table and close the Safety

Cover.

11. Adjust the nip setting to 1/4'' (6mm).

12. Insert and push the leader board into the hot

rollers (Picture 5).

13. Adjust the nip setting to "Laminating" mode.

14. Push the Run button.

15. Press the Run button and adjust the supply roll

tension knobs by rotating clockwise or

counterclockwise. Turn it until the supply roll

films have some resistance (the tension varies

depending on the film thickness; the

thicker the film the more tension is required)

(Picture 6).

16. Press Stop button when the leader board has

completely exited the rear of the unit.

17. Use the Cross Cutter to cut the leader board

from the web (see page 18).

18. Peel Trim any excess film off of the leader

board edges. The leader board can be reused.

19. Set the roller nip setting to the appropriate

position for the lamination or encapsulation

application.

Picture 3

Picture 4

Picture 5

Picture 6

1. Follow the steps in the "Loading Film" procedure by loading the upper shaft with

pressure sensitive film, e.g. (Royal Print-Pro Film) and lower shaft with mounting

adhesive or release liner from pressure sensitive films or backing paper. Using sheets

or strips of release liner as backing paper is recommended rather than a continuous

roll.

2. Pull the upper laminate under the upper idle bar and separate the release liner from the

laminate.

3. Tape the release liner to the Take-Up device and allow the laminate to hang over the

laminating rollers.

4A. If creating decals, pull up the mounting adhesive and tack it to the laminate hanging

over the rollers (By pass the Lower Idle Bar).

4B. If only over laminating, tack a sheet of backing paper to the laminate hanging over the

rollers.

5. Reinstall the Front Table, and close the Safety Cover.

6. Adjust the nip setting to 1/4"(6mm).

7. Insert and push the leader board into the laminating rollers. (Picture 5, on page 7)

8. Press the Run button and adjust the supply roll tension knobs by rotating clockwise or

counterclockwise. Turn it until the supply roll films has some resistance (the tension

varies depending on the type and thickness of a film; the thicker the film the more

tension is usually required).

9. Press Stop button when the leader board has completely exited the rear of the unit.

11. Use the Cross Cutter to cut the leader board from the web (see page18).

12. Set the roller nip setting to the appropriate position for the lamination application.

TAKE UP DEVICE

RELEASE LINER

LAMINATING ROLLERS

BACKING PAPER

LOWER IDLE BAR

UPPER IDLE BAR

COLD FILM

PULL ROLLERS

6.2. COLD FILM

RSL-2702S

1. Turn the power switch on("I" position). Power switch is located in the rear of the unit

on the left side.

2. Follow the steps in the "Loading Film" procedure by loading the upper shaft with OPP

Film.

Note: OPP film is recommended for single - sided hot lamination

3. Set the temperature and speed as: Temperature

(Upper roller: 110-130°C; Lower roller: 20°C) and Speed 3-5.

4. Center the OPP film.

5. Thread the film under the Upper Idle Bar and underneath the Safety Cover until the

film rests on the upper hot roller .

6. Pull a sheet of 11" x 17" or larger size paper into the laminating roller and pass under

the idle-bar and over the shaft-decurling bar. Make sure the idle-bar being in the lower

location while laminating.

7. Link the paper to the film.

8. Adjust the nip setting to "Laminating" mode.

9. Press the run button and adjust the supply roll film tension knob by turning clockwise

or counterclockwise. Turn it until the supply roll film has some resistance(The tension

varies depending on the film type and thickness. Thicker films usually require more

tension (Picture 6, on page 7).

10.Stop the laminator when all of the laminated items have completely exited the rear of

the machine.

6.3. HOT FILM SINGLE - SIDED LAMINATING

LAMINATING

HOT ROLLERS

IDLE BAR

IDLE BAR SHAFT-DECURLING BAR

PULL ROLLERS

OPP FILM

7. CONTROL OF ROLLER PRESSURE

To set, pull the pressure lever outward and turn to one of the following positions.

OPEN: For detaching and cleaning rollers.

6MM: For laminating 6mm[0.24in] thick board.

5MM: For laminating 5mm[0.2in] thick board.

3MM: For laminating 3mm[0.12in] thick board.

1.5MM: For laminating 1.5mm[0.06in] thick board.

LAMINATING: For laminating 25~250micron(1~10mil) thick film and cold film.

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