Roadmaster 1109-174 Manual de usuario

85-4607 rev. 00 11-10

ROADMASTER, Inc. • 6110 NE 127th Ave. • Vancouver, WA 98682 • 800-669-9690 • www.roadmasterinc.com

part #1109-174 1-5/8” diameter

Auxiliary Rear Anti-Sway

Bar Kit for Kodiak

4500-5500

INTRODUCTION

Thank you for purchasing this anti-sway bar kit. This kit is designed to improve the handling characteristics of your Kodiak

4500/5500 by reducing the body roll and balancing the weight transfer during cornering. The anti-sway bar kit is engineered

for long life and trouble-free performance. For maximum suspension control, use this kit along with our front anti-sway bar kit.

All the hardware needed for installation is included in this kit. Refer to the PARTS LIST in these instructions to identify the parts.

SUGGESTED TOOLS

The following tools are suggested to complete the installation procedures:

• Standard socket and wrenches

Installation Instructions

Thank you for purchasing anti-sway

bar kit. Please read through these

instructions before installation.

Note: do not remove the factory anti-sway bar. This kit is designed to

support the factory anti-sway bar — not replace it.

•If raising the vehicle to install the anti-sway bar, always support

the vehicle with jack stands at both frame rails or at the rear axle

before working underneath. Ensure that the jack stands are securely

positioned, and are rated at or above the weight of the vehicle.

•The installer must read the instructions and use all bolts and parts

supplied. Use only the parts supplied by ROADMASTER to install

this kit.

•Minor modifications are sometimes necessary due to slight vehicle

variations, even for the same year, make and model.

•Regardless of year, make and model, a wide range of options for

specific applications may or may not interfere with the installation.

It is the installer’s responsibility to make certain that equipment is

not damaged once the suspension solution travels through the full

range of motion. Failure to ensure adequate clearance could result

in non-warranty property damage, personal injury or even death.

Failure to follow these instructions

can result in property damage, per-

sonal injury or even death.

WARNING

•If running changes were made by the manufacturer after this kit

was designed, there may be weldments, braces, gussets, or other

structural items which interfere with the installation. It is the in-

staller’s responsibility to allow for these running changes without

sacrificing the structural integrity of the anti-sway bar. Failure to

securely fasten the anti-sway bar could result in property damage,

personal injury or even death.

•ROADMASTER will not be responsible for any damage or injury

resulting from any modification or alteration.

•Check ALL the fasteners for tightness before and after road testing

the vehicle.

•Do not use this document for custom fabrication, as it may not

show all parts or structural components.

•Do not use an air impact wrench when re-installing bolts, as stripped

threads may result.

•This anti-sway bar is only warranteed for the original installation.

Installing a used anti-sway bar on another vehicle is not recom-

mended and will void the warranty.

Note: for use with vehicles equipped with

Granning Air Ride systems only

PARTS LIST

2 • Kodiak 4500/5500 Rear Anti-Sway Bar Kit 800-669-9690

Part #1109-174

Part # Description Qty

1 B141 Bracket 2

2 B629 Front bracket left 1

3 B630 Front bracket right 1

4 B451 End link 2

5 B606 Bracket 1

6 205222-10 Bushing 2

7 205223-50 Bushing 8

8 205522-00 Sleeve 4

10 350101-80 ½’ x 3” NC bolt 2

11 580272-00 Anti-sway bar 1

9 350099-80 Bolt 2

12 350096-80 ½” x 1¾” NC bolt 4

13 350308-00 Cut washer 2

14 350347-00 9/16” cut washer 4

15 350259-00 ½” NC nylon nut 12

16 400011-30 Aqualube grease 1

17 B700 ¾” Wrench 1

18 *350308-40 ½” Cut washer 4

19 *B619 Bracket 1

20 *350097-00 1/2” x 2” NC GRD5 4

21 *350099-80 1/2” x 2-1/2” NC GRD8 2

* Not shown

The following instructions must be followed in the order listed to ensure a proper installation

and to preserve the ROADMASTER warranty.

INSTALLATION

800-669-9690 Kodiak 4500/5500 Rear Anti-Sway Bar Kit • 3

1. Install the Frame Brackets

Note: do not remove the factory anti-sway bar. This kit is designed

to support the factory anti-sway bar — not replace it. Start by

removing the two mounting bolts on the rear leaf spring hanger

bracket. There are three bolts on each side of the leaf spring

hanger, and we are using the upper and the lower bolts (middle bolt

is not used) on the forward side of the hanger. Attach the bracket so

that the larger hole is on the axle side. A ¾” wrench is included in

the kit for this job (Figure 1, 2, 3, 4, 5).

2. Install the Axle Brackets

Loosen all four of the u-bolt nuts on each side. Remove the rear

u-bolt nuts and install the bracket. Re-tighten all ubolt nuts in an X

pattern. Be sure the lower axle plate is seated flush and torque to

the manufacturer’s specifications (Figure 7, 8).

Figure 1

Figure 2

Figure 3

Figure 4

Figure 5

Figure 6

Front of vehicle Front of vehicle



Front of vehicle



Front of vehicle



INSTALLATION

3. Install the Anti-Sway bar.

Start by bolting the B632 bolt to the endlink and frame bracket

using the ½ x 2.5” bolt, with the bolt head facing towards the

outside. Use the supplied 9/16” cut washer on the inside. Grease

the bushings with the supplied lube and install on the anti-sway bar.

Place B141 bushing clamps over bushings (Figure 8, 10).

Next, bolt the anti-sway bar to the end links. The bolt head should

be to the inside (Figure 9).

Now, rotate the anti-sway bar into position on the axle plates and

secure loosely with the ½” x 1¾” bolts.

Once everything is in place, tighten all hardware.

4. Test drive.

Test drive and listen for any unusual noise, re-check all fasteners.

Figure 8

Figure 9

Figure 10

Do not tow or hoist the vehicle using the anti-sway bar or its

mounting brackets as attachment points. The anti-sway bar is not

designed to carry the weight of the vehicle and may collapse, which

will damage the anti-sway bar components, the suspension, or other

components. The vehicle will detach or fall, which may cause severe

personal injury.

Failure to follow these instructions may result in property damage,

personal injury or even death.

The anti-sway bar is not a load-bearing component

WARNING

4 • Kodiak 4500/5500 Rear Anti-Sway Bar Kit 800-669-9690

Figure 7

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