Redexim VERTI-CUT 2000 Manual de usuario

NOTE:

IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT, IT IS

VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE USING

THE VERTI-CUT.

1628 English 944,140,400

User manual and parts book

Verti-Cut 2000

Serial number:

Translation of the original user manual

Kwekerijweg 8

3709JA Zeist

The Netherlands

T: (31)306933227

F: (31)306933228

E: [email protected]

www.redexim.com

FOREWORD

Congratulations with the purchase of your Verti-Cut. This manual must be read and

understood in order to ensure safe and long-term operation of this Verti-Cut.

Safe operation of this machine is not possible if the user is not fully familiar with the contents

of this manual.

The Verti-Cut is not a stand-alone machine. It is the responsibility of the user to use the

correct tractor. The user also has to perform safety-related checks on the tractor/Verti-Cut

combination including sound level, user instructions and risk analysis.

The general safety instructions will be covered on the next page. All users must be familiar

with and apply these instructions. There is a registration card below, which must be sent

back in order to process any future claims.

This user manual contains numerous instructions, which are numbered in sequence. This

working sequence must be adhered to. The pictogram indicates safety instructions. The

pictogram indicates a tip and/or note.

All information and technical specifications used are the most recent at the time of

publication. Design specifications are subject to change without notice.

This document is a translation of the original user manual.

The original user manual (Dutch language) is available on request.

WARRANTY CONDITIONS

THIS VERTI-CUT IS SUPPLIED WITH A WARRANTY FOR DEFECTS IN MATERIALS.

THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE DATE OF PURCHASE.

VERTI-CUT WARRANTIES ARE SUBJECT TO THE “GENERAL CONDITIONS FOR SUPPLY OF

PLANT AND MACHINERY FOR EXPORT, NUMBER 188”, WHICH WERE PUBLISHED UNDER

THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.

REGISTRATION CARD

Complete the table below for your own records:

Machine serial number

Dealer name

Purchase date

Comments

! SAFETY INSTRUCTIONS !

Fig. 1

De Verti-Cut is ontworpen voor een veilig gebruik.

This is only possible if the safety instructions

defined in this manual are observed in full.

Read and understand (Fig. 1) the manual before

proceeding to use the Verti-Cut.

Failure to use the machine as described in the

manual can result in injury and/or damage to the

Verti-Cut.

(1) Use of the machine requires operation by a competent user who has proficiently

adjusted the machine to suit the surface for treatment.

The manufacturer accepts no liability whatsoever for incompetent use and any

damage arising from this; the user bears full responsibility for all risks arising from

this.

The prompt and correct execution of the user, maintenance and repair instructions

prescribed by the manufacturer also constitutes competent use.

Inspect the area for treatment prior to using the Verti-Cut.

Remove any free-standing obstacles and avoid irregularities.

(2) The Verti-Cut has been manufactured in accordance with the latest technological

knowledge and is safe for use.

There is a risk of injury for the user and third parties if the machine is inexpertly

operated, maintained or repaired. This must be avoided!

Always use the Verti-Cut in combination with the correct tractor, as defined in the

technical data.

(3) All persons appointed by the owner as authorised to operate, perform maintenance

on or repair the Verti-Cut must have read and fully understood the content of the

operation manual and the Safety guidelines section in particular.

The user is responsible for a safe Tractor/ Verti-Cut combination. The system as a

whole must be tested for sound, safety, risk and ease of use. User instructions must

also be drawn up.

(4) The user has an obligation to check the Verti-Cut for visible damage and defects

before use.

Changes to the Verti-Cut (including the operation) that are detrimental to safety must

be rectified immediately.

For safety-based reasons, adapting or adding to the Verti-Cut (with the exception of

factory approved changes) is not permitted as a rule.

Modifications to the Verti-Cut will render the current CE marking ineffective and the

person who performed the modifications is responsible for arranging new CE

marking.

Check the Verti-Cut for loose bolts / nuts / parts prior to each use.

Regularly check any hydraulic hoses and replace these if damaged or show signs of

ageing. The replacement hoses must meet the manufacturer’s technical

requirements.

If present, the hydraulic system must be depressurised at all times before performing

any activities on it.

The Verti-Cut may NEVER be used if the safety stickers are not present.

NEVER crawl underneath the Verti-Cut.

Tilt the Verti-Cut if required.

NEVER get off the tractor while the engine is still running.

The Verti-Cut must be blocked to prevent it from lowering/driving off/sliding away

when performing maintenance, adjustment and repair activities.

Always switch off the tractor engine, remove the tractor ignition key and

disconnect PTO shaft when performing maintenance, adjustment and repair

activities.(Fig.2)

Fig.2

Only use original Verti-Cut parts for maintenance or repair activities

in relation to the safety of the machine and user.

Repairs to the Verti-Cut must be performed by authorised, technical staff.

Maintain a repairs record.

(5) In addition to the instructions in this user manual, the prevailing safety standards and

Occupational Health and Safety regulations must be observed.

The governing procedures of the traffic regulations apply to use on public highways.

Transport of persons is not permitted!

Do not use the Verti-Cut during hours of darkness, heavy rain/storm or on slopes with

a gradient greater than 20 degrees.

(6) All persons using the Verti-Cut must be familiar with all functions and operational

elements of the machine prior to commencing the activities.

Connect the Verti-Cut to the pulling vehicle as stated in the instructions.

(Injury hazard!)

Ensure that you have a clear long distance view and clear sight of the immediate

vicinity.

Safety stickers (Fig. 2, 3 and 4) with identical meaning can be found on both sides of the

Verti-Cut (Fig. 5). These safety stickers must be clearly visible and legible at all times

and replaced when damaged.

Persons must STAY out of the hazard zone of the Verti-Cut when operational, as

there is a physical injury hazard due to moving parts (Fig. 3).

Fig. 3

Fig.4

Maintain a safe distance of at least 4 metres!(Fig. 4)

Observe the permitted lifting capacity of the pulling vehicle.

Wear appropriate clothing. Wear steel toecap safety shoes, long trousers, secure

long hair and do not wear loose clothing.

Fig. 5

(7) Locations of safety stickers. (Fig. 5)

Used oil/grease constitutes an environmental hazard and must be disposed in accordance

with current regulations.

EU DECLARATION

We, Redexim BV

Utrechtseweg 127

3702 AC Zeist, the Netherlands

declare entirely under our own responsibility that the product:

VERTI-CUT WITH MACHINE NUMBER AS STATED ON THE MACHINE AND IN THIS

MANUAL,

to which this statement relates, is in accordance with the provisions of the Machine Directive

2006/42/EG.

Zeist, 12/11/13

A.C. Bos

Manager Operations & Logistics

Redexim Holland

TABLE OF CONTENTS

WARRANTY CONDITIONS.....................................................................................................2

REGISTRATION CARD...........................................................................................................2

! SAFETY INSTRUCTIONS ! .........................................................................................3

EU DECLARATION..................................................................................................................6

1.0 TECHNICAL DATA........................................................................................................8

2.0 GENERAL DESCRIPTION............................................................................................9

3.0 FIRST INSTALLATION VERTI-CUT ...........................................................................10

4.0 CONNECTING / DISCONNECTING THE VERTI-CUT...............................................13

5.0 THE PTO.....................................................................................................................14

5.1 LENGTH OF THE PTO ...............................................................................................14

5.2 USING THE PTO.........................................................................................................15

6.0 WORKING DEPTH ADJUSTMENT.............................................................................15

7.0 TRANSPORTING THE VERTI-CUT............................................................................15

8.0 OPERATING SPEED..................................................................................................16

9.0 USING THE VERTI-CUT.............................................................................................16

10.0 START/STOP PROCEDURE VERTI-CUT..................................................................16

11.0 TROUBLESHOOTING ................................................................................................17

12.0 MAINTENANCE ..........................................................................................................17

13.0 CHANGING / REPLACING BLADES..........................................................................19

1.0 TECHNICAL DATA

Model Verti-Cut 2000

Operating width 2,000mm (78.3”)

Operating depth Depending on soil conditions

Distance between the blades 45mm (1.77”)

Working speed Depending on conditions

Recommended tractor 30 HP with minimal lifting capacity of 500 Kg (1102lbs)

PTO RPM

A maximum of 540 RPM

Weight

390Kg (860lbs)

Capacity

(Theoretical at speed; 5 Km/h (3.1mph))

10000 m2/h (107639 ft2/h)

Dimensions (L x W x H)

1870 x 2150x 916 mm (73.6” x 84.6” x 36”)

Gearbox oil

80W-90

Oil hydraulic system

Tellus 46

Tank volume of hydraulic

system

50 litres (13.2 gallons)

Lubricating grease

EP 2

Standard parts

-Blades 2mm

-PTO

Optional extras

-Blades 1mm

-Blades 3mm

2.0 GENERAL DESCRIPTION

The Verti-Cut 2000 is a machine designed to harrow grassy surfaces.

Fig. 6

3.0 FIRST INSTALLATION VERTI-CUT

The machine is in the transport position on the pallet. To remove the pallet, follow the

instructions below: (see Fig.6)

!! NEVER CRAWL UNDERNEATH THE MACHINE!!

1. Secure a cable to the lifting points (1) and to the separate harrowing cages.

2. Remove the harrowing cages and other loose parts (2).

Ensure that the cable/crane/lift can lift at least twice the weight of the machine

(See section 1.0 technical data for the weight)

3. Secure two cables to points on the sides of the front crossbar of the machine, one to the

centre of the rear crossbar and lift the machine a couple of centimetres off the ground (4).

4. Detach the back of the machine from the pallet (3), after which you can remove the pins (5) at

the front of the machine.

5. Remove the three loose parts (6&7) from the pallet.

6. Remove the pallet (8) from underneath the machine.

The machine stands on the pallet in semi-assembled form. Follow these instructions to fully

assemble the machine: (see Fig.7, Fig.8 and Fig.9).

Fig.7

1. Secure the back beam (1) before placing the machine on the ground. Unfold the height-

adjustable leg (2). Slowly lower the machine until it stands on the ground (see Fig. 7).

2. Now secure the three harrowing cages, (see Fig.8). Make sure that cage 1 is fitted on the left,

cage 2 in the centre and cage 3 on the right.

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