Precision Digital Corporation PD9000 ConsoliDator+ Manual de usuario

MULTI-CHANNEL CONTROLLER

•

NEMA 4X Panel Mount Multi-Channel Controller

•

Convenient Display, Control, & Alarm of Multiple 4-20 mA & Pulse Inputs

•

Numeric & Bargraph Color Display (320 x 240 px) 5.7" (145 mm)

•

Sunlight Readable Display, White Backlight

•

Isolated 24 VDC Transmitter Supplies 200 mA / Analog Input; 1,600 mA Max

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99 Channels, 32 Totalizers, 32 Timers, & 199 Modbus Slave Inputs

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64 High & Low Alarms, Combine Multiple Alarms Into Logic AND & OR Alarms

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Simulation & Manual Control Modes for Testing Setup

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Modular Design for Input & Output Flexibility

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Up to (28) 4-20 mA Isolated Inputs or Pulse Inputs

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Up to (25) 10 Amp Form C Relays (With Eight Analog or Pulse Inputs)

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Up to (25) Isolated 4-20 mA Outputs (With Eight Analog or Pulse Inputs)

•

Operating Temperature Range: -40 to 60°C (-40 to 140°F)

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Pulse, Analog, & Modbus Input Flow Rate / Total / Grand Total Capability

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50-Point Linearization, Square Root, and Exponent for Open Channel Flow

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Round Horizontal Tank Volume Calculation; Just Enter Diameter & Length

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Multi-Pump Alternation Control or Simple On / Off Control

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Programmable Displays, Function Keys & Digital Inputs

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Math Functions: Sum, Diff, Average, Multiply, Divide, % Efficiency, & More

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Direct Modbus PV Inputs - Slave Mode

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Customize Modbus Outputs to Read Multiple Registers in One Block

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RS-485 Serial Communication with Modbus RTU

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Field Selectable Input Power: 85-264 VAC or 24 VDC

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(20) Screens with up to Eight PVs Each

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Automatic or Manual Scanning

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ConsoliDator+ Configuration Software

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NEMA 4 Field Mount Enclosure Accessory

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Light / Horn & Control Station Accessory for Remote Operation

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3-Year Warranty

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PRECISION DIGITAL CORPORATION

PD9000 Installed in a PDA2909 Enclosure

Panel Mount

PD9000 ConsoliDator+

Multivariable Controller

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PD9000 Multi-Channel Controller

OVERVIEW

The ConsoliDator+ is a multi-channel controller that is both easy to use and satises a wide variety of process display, alarm

and control applications. It accepts 4-20 mA inputs, ow meter pulse inputs, digital inputs, and Modbus RTU inputs and

displays them both in numeric and bargraph format on a large, 5.7" color display. It can be equipped with multiple relays with

user-denable actions, 4-20 mA outputs, digital outputs, Modbus RTU, and Ethernet Modbus TCP/IP protocol communication

capabilities. Additionally, the controller is equipped with up to 32 timers that can be used to control many processes or events.

The ConsoliDator+ takes full advantage of its color display by allowing the user to customize screen colors for bargraphs, alarm

conditions, and input channels.

All this functionality is easily programmed using free software or via the front panel pushbuttons. Choose the model that best

suits your application, from monitoring only to fully loaded controllers with an extensive combination of inputs, outputs and

communication protocols. The standard product o󰀨ering is listed in the ordering guide and other models are available for

special order.

SCREENS

The ConsoliDator+ can be programmed to display the data on up to 20 di󰀨erent screens in a variety of formats and colors, with

and without bargraphs. The following screens show a typical main screen and channel details screen:

Channel Details Screen

Screen Name

Display from

1 to 8 PVs and

bargraphs on

screen

Alarm Set and

Reset Points

indicated on

bargraph

Sunlight readable display

Commas

available for

easy reading of

large numbers

Channel

Number & Tag

PV and Units

NEMA 4X Front

Main Screen

Bargraph with

Alarm Points

Channel Number

and Tag

PV & Units

Input Card

Slot Number

Alarm Set & Reset Points

and Status

Input Current (mA)

Timer Status

Bargraph color is fully

customizable and can be

programed to change on

alarm condition

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PD9000 Multi-Channel Controller

INPUTS & OUTPUTS

The back panel is labeled with the I/O boards that were installed at the factory. The removable connectors are labeled with the

connection signal for each terminal. The following diagram shows what the back of the model PD9000-GP-4PI-8AI-10AO-10RY

looks like. This model accepts (4) pulse and (8) analog inputs and has (10) 4-20 mA outputs and (10) relays. (5) digital inputs, (4)

digital outputs, RS-485 serial capability and USB connections are standard on all ConsoliDator+ models. Ethernet is an option.

If all Input / Output slots are used exclusively for one function, the ConsoliDator+ can accept up to (28) isolated 4-20 mA inputs,

(28) pulse inputs, (25) isolated 4-20 mA outputs, and (25) relays. If used as a Modbus slave only: (35) 4-20 mA outputs, (30) relays.

All units can be powered from AC or DC; both power connections can be used at the same time. The DC power supply can serve

as backup power if the voltage is 24 V or less, otherwise the controller will run on DC power.

PI-1 PI-2 PI-3 PI-4

AI-5 AI-6 AI-7 AI-8

AI-1 AI-2 AI-3 AI-4

ANALOG OUTPUTS

RELAYS

AO-1 AO-2 AO-3 AO-4 AO-5

AO-6 AO-7 AO-8 AO-9 AO-10

RY- 1 RY-2 RY-3 RY-4 RY-5

RY- 6 RY-7 RY-8 RY-9 RY-10

DIGITAL

INPUTS

PWR

ETHERNET

MICRO

USB

DIGITAL

OUTPUTS

RS-485 AC

PWR

I+ Ex+ I- I+ Ex+ I- I+ Ex+ I- I+ Ex+ I- I+ Ex+ I-

C NC NO C NC NO C NC NO C NC NO C NC NO

S- S+ S- S+

mA- mA+ 24V mA- mA+ 24V mA- mA+ 24V mA- mA+ 24V

S- S+ S- S+ -

Gnd

D+

D-

PULSE INPUTS

4-20 mA INPUTS

Notes:

1. Each 4-20 mA input has its own isolated 24 VDC power supply to power the transmitter.

2. Each 4-20 mA output has its own isolated 24 VDC power supply to power the output loop.

3. Each relay is Form C and rated at 10 A.

4. Input / output connections are made to removable screw connectors.

5. Every ConsoliDator+ has ve digital inputs (additional digital inputs can be obtained by using the Pulse Inputs).

6. Every ConsoliDator+ has four digital outputs.

7. Every ConsoliDator+ has RS-485 with Modbus.

8. All ConsoliDator+ models can be powered from either AC or DC Power.

9. Ethernet with Modbus TCP is an option.

10. Micro USB is used for programming the ConsoliDator+.

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PD9000 Multi-Channel Controller

Auto-Generated

Channel #: User-editable

to re-order channels

Channel Tag: User editable

Function: Applied

to input source

Input: Source

for channel

Units: Engineering

/ time or none

Decimals: Number

of decimals for PV

Scale: Enter input

and output values

Cuto󰀨: PV goes

to zero below the

cuto󰀨 value

Display Bargraph:

Display on screen

Bargraph Scale:

Set the 0 and

100% values

Soft Keys:

Change based

on the screen in

place

SETTING CHANNEL PARAMETERS

What makes the ConsoliDator+ easy to program is its intuitive setup screens. As shown in the rst image below, the setup screen

allows you to see all the relevant information you need when creating or editing a channel - all on one screen! When creating

a new channel, the channel number is auto-generated for you. All you have to do is populate the appropriate elds such as

the channel tag name, function, input, and units. Scaling the inputs and outputs, selecting number of decimals, and turning the

bargraph on/o󰀨 and inputing its values are also programmed from this screen. Multiple colors can also be selected for the text,

background and bargraphs to customize the look of the display screens. During programming, the soft keys will change based

on the screen in place. For instance, pressing the edit key will bring up the letters/numbers key pad and appropriate navigation

keys will appear (Shown in the bottom image). See the PD9000 manual for details on setup and programming.

Soft Keys:

Change based

on the screen in

place

Letter and Numbers

Key Pad: Used

to input text and

numbers in text elds

Text / Numbers

Input Field

Numbers Key Pad

Button: pressing

this will bring up the

numbers key pad

Text Field

Editing Buttons

Color Pattern Select:

Select color for text, background,

and bargraph

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PD9000 Multi-Channel Controller

INDIVIDUAL CHANNEL VIEW

To view the details of any channel, press Menu and then press

View – Channel. Select the channel of interest. Navigate

through the di󰀨erent items using the navigation keys. A green

bar indicates the selected item, press the R-key to step into and

see more details about the inputs and outputs related to the

channel in view.

In the following examples, the screens show all the parameters

associated with Channel 1 including analog input, slot number

and its current value, setpoints and status of alarms, and analog

output and its mA value. The bargraphs in each of these screens

examples represent the current value in gallon units.

Alarm set points are indicated by horizontal lines.

Active Low Alarm: Indicated by horizontal and vertical lines.

The top of the vertical line is the reset point of the low alarm. The

low alarm is indicated on the right side of the bargraph.

Active High Alarm: Indicated by horizontal and vertical lines.

The bottom of the vertical line is the reset point of the high alarm.

The high alarm is indicated on the left side of the bargraph.

Low & High Alarm Indication

If applicable, alarms may be acknowledged, and totals may be reset from the channel view screens. The alarm set points are indicated

by a line at the corresponding value on the bargraph. Color selection for alarm conditions can be done in the Setup – Alarm menu or

in the System – Display menu.

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PD9000 Multi-Channel Controller

FREE CONSOLIDATOR+ CONFIGURATION SOFTWARE

The easiest and quickest way to program your ConsoliDator+

multivariable controller is to use the FREE ConsoliDator+

conguration software.

The ConsoliDator+ conguration software is intuitive, and most

customers can get their controller programmed as they like

without even looking in the manual.

Once your controller is programmed the way you want it, you can

wire it up for your application per the instructions in this manual

and install it. If you nd that you need to adjust the programming

after the controller is installed, you can use the front panel soft

keys and the instructions in the manual to do so.

● Enter Display Tag Name for Channel

● Select a Function

● Select Input

● Select Units

● Select Decimal Position

● Select Color Scheme for Text,

Background, and Bargraph

● Check Box to Display Bargraph

● Enter Scaling for Bargraph

Channel Settings

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PD9000 Multi-Channel Controller

● Enter Display Tag Name for Total

● Select Input

● Enter Units

● Enter K-Factor Value

● Set Decimal Point

● Check Box for Countdown, Allow Negative,

Preset Value and Enter Value, Roll-Over and

Enter Value, and Non-Resettable

● Select a Color Scheme for Text,

Background, and Bargraph

● Check Box to Display Bargraph

● Enter Scaling for Bargraph

Totals Settings

● Enter Display Tag Name for Timer

● Select Input

● Select Power Up Option

● Select Error Option

● Select Reset Option and Enter Value

● Select Start Option and Enter Value

● Select Stop Option and Enter Value

● Set Decimal Point

● Select Color Scheme for Text,

Background, and Bargraph

● Check Box to Display Bargraph

● Set Scaling for Bargraph

Timers Settings

● Enter Display Tag Name for Alarm

● Select Alarm Type

● Select Input

● Enter Set and Reset Points

● Select Color Scheme for Text,

Background, and Bargraph

● Check Box to turn On/O󰀨 Sound Horn, Alert!,

Automatic, or Ack Anytime

● Select Break: Alarm O󰀨, Alarm On, Stay As Is

● Enter Value for On Delay and O󰀨 Delay

● Enter Name for Alarm Color Prole

● Check Box for Alarm to Flash

Alarm Settings

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PD9000 Multi-Channel Controller

● Enter Display Tag Name for Input Channel

● Select Filter Time

● Enter Bypass Value

● Check Box for Glitch Filter

● Check Box for Break Below and Set mA Value

● Check Box to Disable Input Channel

Inputs Settings

● Enter Display Tag Name for Output Channel

● Select Input Source

● Check Box for Fail-Safe

Outputs Settings

● Enter Title Name for Screen

● Check Box to Show Title

● Check Box to Show Channel Number

● Check Box to Display Bargraph

and/or Bargraph Only

● Check Box to Auto Scan

● Check Box for Dwell Time

and Enter Dwell Time

Screens Settings

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PD9000 Multi-Channel Controller

● Set Backlight Brightness

● Enter Display Refresh Rate

● Check Box to Show Commas

● Select Color Scheme for Text, Background,

and Bargraph

● Check Box to Show Alarm Condition Using

Alarm Color Settings

System Display Settings

● Select Modbus Mode

● Enter Slave ID

● Select Baud Rate

● Select Parity

● Select Tx Delay Value in ms

● Select and Enter Passcode

Modbus Settings

● Enter Device Tag Name

● Check Box for Enable Buzzer and Select

Buzzer Sound

● Shows Model Number, Input/Output Cards

Installed, and Slot Number

System General/Build Settings

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PD9000 Multi-Channel Controller

● View or Add Custom Units

● Enter a Label for Unit

● Select a Unit Type

● Select Unit Base

● Enter a Value for Factor

Custom Units Settings

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