PR electronics 4114 Manual de usuario

PERFORMANCE

MADE

SMARTER

Product manual

4114

Universal transmitter

No. 4114V105-UK

Serial no.: 121524001-192103900

Communication

Display

I.S. Interface

Isolation

Multifunction

Temperature

6 Product Pillars

to meet your every need

With our innovative, patented technologies, we make signal conditioning smarter and simpler. Our portfolio is composed of six

product areas, where we offer a wide range of analog and digital devices covering over a thousand applications in industrial

and factory automation. All our products comply with or surpass the highest industry standards, ensuring reliability in even

the harshest of environments and have a 5-year warranty for greater peace of mind.

Individually outstanding, unrivalled in combination

Our range of temperature transmitters and sensors provides the highest level of signal integrity from the

measurement point to your control system. You can convert industrial process temperature signals to analog, bus or

digital communications using a highly reliable point-to-point solution with a fast response time, automatic self-

calibration, sensor error detection, low drift, and top EMC performance in any environment.

Our unique range of single devices covering multiple applications is easily deployable as your site standard. Having

one variant that applies to a broad range of applications can reduce your installation time and training, and greatly

simplify spare parts management at your facilities. Our devices are designed for long-term signal accuracy, low

power consumption, immunity to electrical noise and simple programming.

We provide inexpensive, easy-to-use, future-ready communication interfaces that can access your PR installed base

of products. All the interfaces are detachable, have a built-in display for readout of process values and diagnostics,

and can be configured via push-buttons. Product specific functionality includes communication via Modbus and

Bluetooth and remote access using our PR Process Supervisor (PPS) application, available for iOS and Android.

Our display range is characterized by its flexibility and stability. The devices meet nearly every demand for display

readout of process signals, and have universal input and power supply capabilities. They provide a real-time

measurement of your process value no matter the industry, and are engineered to provide a user-friendly and

reliable relay of information, even in demanding environments.

We deliver the safest signals by validating our products against the toughest safety standards. Through our

commitment to innovation, we have made pioneering achievements in developing I.S. interfaces with SIL 2 Full

Assessment that are both efficient and cost-effective. Our comprehensive range of analog and digital intrinsically

safe isolation barriers offers multifunctional inputs and outputs, making PR an easy-to-implement site standard.

Our backplanes further simplify large installations and provide seamless integration to standard DCS systems.

Our compact, fast, high-quality 6 mm isolators are based on microprocessor technology to provide exceptional

performance and EMC-immunity for dedicated applications at a very low total cost of ownership. They can be

stacked both vertically and horizontally with no air gap separation between units required.

4114V105-UK 3

Universal transmitter

4114

Table of contents

Warning ................................................................................................ 4

Symbol identiﬁcation .................................................................................... 5

Safety instructions ...................................................................................... 5

How to demount system 4000 ........................................................................... 7

When front LED lights red / display shows AO.ER .......................................................... 7

Application ............................................................................................. 8

Technical characteristics ................................................................................. 8

Mounting / installation / programming .................................................................... 8

Applications ............................................................................................ 9

PR 45xx display / programming front ..................................................................... 10

Mounting / demounting the PR 45xx ..................................................................... 10

Order ................................................................................................... 11

Accessories ............................................................................................. 11

Electrical speciﬁcations .................................................................................. 11

Visualisation in the 45xx of sensor error detection and input signal outside range ........................... 14

Sensor error detection limits .......................................................................... 15

Error indications...................................................................................... 15

Connections ............................................................................................ 16

Block diagram ........................................................................................... 17

Conﬁguration / operating the function keys ............................................................... 18

Routing diagram ........................................................................................ 20

Routing diagram, advanced settings (ADV.SET) ............................................................ 22

Help text overview ...................................................................................... 23

Document history ....................................................................................... 24

4 4114V105-UK

Warning

This device is designed for connection to hazardous electric voltages. Ignoring this warning can result in

severe personal injury or mechanical damage.

To avoid the risk of electric shock and fire, the safety instructions of this guide must be observed and

the guidelines followed. The specifications must not be exceeded, and the device must only be applied

as described in the following.

Prior to the commissioning of the device, this installation guide must be examined carefully.

Only qualified personnel (technicians) should install this device. If the equipment is used in a manner not

specified by the manufacturer, the protection provided by the equipment may be impaired.

Warning

Until the device is fixed, do not connect hazardous voltages to the device. The following operations

should only be carried out on a disconnected device and under ESD safe conditions:

General mounting, connection and disconnection of wires.

Troubleshooting the device.

Repair of the device and replacement of circuit breakers must be done by PR electronics A/S only.

Warning

Do not open the front plate of the device as this will cause damage to the connector for the display /

programming front PR 45xx.

This device contains no DIP-switches or jumpers.

SYSTEM 4000 must be mounted on a DIN rail according to DIN EN 60715.

GENERAL

HAZARD-

OUS

VOLTAGE

CAUTION

INSTAL-

LATION

4114V105-UK 5

Symbol identification

Triangle with an exclamation mark: Warning / demand. Potentially lethal situations. Read the manual

before installation and commissioning of the device in order to avoid incidents that could lead to

personal injury or mechanical damage.

The CE mark proves the compliance of the device with the essential requirements of the directives.

The double insulation symbol shows that the device is protected by double or reinforced insulation.

Safety instructions

Definitions

Hazardous voltages have been defined as the ranges: 75 to 1500 Volt DC, and 50 to 1000 Volt AC.

Technicians are qualified persons educated or trained to mount, operate, and also trouble-shoot technically correct and in

accordance with safety regulations.

Operators, being familiar with the contents of this manual, adjust and operate the knobs or potentiometers during normal

operation.

Receipt and unpacking

Unpack the device without damaging it and check whether the device type corresponds to the one ordered. The packing

should always follow the device until this has been permanently mounted.

Environment

Avoid direct sun light, dust, high temperatures, mechanical vibrations and shock, and rain and heavy moisture. If necessary,

heating in excess of the stated limits for ambient temperatures should be avoided by way of ventilation.

The device must be installed in pollution degree 2 or better.

Mounting

Only technicians who are familiar with the technical terms, warnings, and instructions in the manual and who are able to

follow these, should connect the device. Should there be any doubt as to the correct handling of the device, please contact

your local distributor or, alternatively,

PR electronics A/S

www.prelectronics.com

Mounting and connection of the device should comply with national legislation for mounting of electric materials, i.e. wire

cross section, protective fuse, and location.

Descriptions of input / output and supply connections are shown in the block diagram and side label.

The following apply to fixed hazardous voltages-connected devices:

The max. size of the protective fuse is 10 A and, together with a power switch, it should be easily accessible and

close to the device. The power switch should be marked with a label indicating that it will switch off the voltage

to the device.

Year of manufacture can be taken from the first two digits in the serial number.

UL installation requirements

Use 60/75°C copper conducters only

For use only in pollution degree 2 or better

Max. ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60°C

Max. wire size. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . AWG 26-14

UL ﬁle number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E231911

Calibration and adjustment

During calibration and adjustment, the measuring and connection of external voltages must be carried out according to the

specifications of this manual. The technician must use tools and instruments that are safe to use.

6 4114V105-UK

Normal operation

Operators are only allowed to adjust and operate devices that are safely fixed in panels, etc., thus avoiding the danger of

personal injury and damage. This means there is no electrical shock hazard, and the device is easily accessible.

Cleaning

When disconnected, the device may be cleaned with a cloth moistened with distilled water.

Liability

To the extent the instructions in this manual are not strictly observed, the customer cannot advance a demand against PR

electronics A/S that would otherwise exist according to the concluded sales agreement.

4114V105-UK 7

How to demount system 4000

First, remember to demount the connectors with hazardous voltages.

Picture 1:

The device is detached from the DIN rail by moving the

bottom lock down.

When front LED lights red / display shows AO.ER

PR 4114 is designed as a SIL 2 device with a high safety level. Therefore, a continuous measurement of the outgoing current

is carried out on a 4...20 mA and 20...4 mA output signal. If the current output signal is different from the internal calculated

output value or the current output is 0 (due to e.g. an open circuit breakage), an error mode switches on the red front LED.

This function is not a default option but must be actively selected via the programming menu (S4-20 & S20-4). The error

mode can only be reset by switching off and then switching on the supply voltage to the device.

8 4114V105-UK

Universal transmitter

4114

• Input for RTD, TC, Ohm, potentiometer, mA and V

• 2-wire supply > 16 V

• FM-approved for installation in Div. 2

• Output for current and voltage

• Universal AC or DC supply

Application

• Linearized, electronic temperature measurement with RTD or TC sensor.

• Conversion of linear resistance variation to a standard analog current / voltage signal, i.e. from solenoids and butterfly

valves or linear movements with attached potentiometer.

• Power supply and signal isolator for 2-wire transmitters.

• Process control with standard analog output.

• Galvanic separation of analog signals and measurement of floating signals.

• The 4114 is designed according to strict safety requirements and is thus suitable for application in SIL 2 installations.

• Suitable for the use in systems up to Performance Level “d” according to ISO-13849.

Technical characteristics

• When 4114 is used in combination with the 45xx display / programming units, all operational parameters can be modified

to suit any application. As the 4114 is designed with electronic hardware switches, it is not necessary to open the device

for setting of DIP-switches.

• A green / red front LED indicates normal operation and malfunction.

• Continuous check of vital stored data for safety reasons.

• 3-port 2.3 kVAC galvanic isolation.

Mounting / installation / programming

• Very low power consumption means units can be mounted side by side without an air gap – even at 60°C ambient

temperature.

• Configuration, monitoring, 2-point process calibration and more are accomplished using PR's 45xx detachable displays.

• All programming can be password-protected.

10 V

1 V

10 V

1 V

4114V105-UK 9

Applications

Supply:

21.6...253 VAC

19.2...300 VDC

Output signals:

Input signals:

Current

Volt-

age RTD and lin.R TC

Connect., wires

Analog, 0/4...20 mA and voltage

Order separately: 5910 CJC connector.

See the connection drawing on page 16.

Potentio-

meter

4501





10 4114V105-UK

PR 45xx display / programming front

Functionality

The simple and easily understandable menu structure and the explanatory help texts guide you

effortlessly and automatically through the configuration steps, thus making the product very easy to

use. Functions and configuration options are described in the section ”Configuration / operating the

function keys”.

Application

• Communications interface for modification of operational parameters in 4114.

• Can be moved from one 4114 device to another and download the configuration of the first unit to

subsequent units.

• Fixed display for readout of process data and status.

Technical characteristics

• LCD display with 4 lines:

Line 1 (H=5.57 mm) shows the input signal.

Line 2 (H=3.33 mm) shows the selected engineering unit.

Line 3 (H=3.33 mm) shows analog output or TAG no.

Line 4 shows status for communication.

• Programming access can be blocked by assigning a password. The password is saved in the device

in order to ensure a high degree of protection against unauthorized modifications to the

configuration.

Mounting / demounting the PR 45xx

1: Insert the tabs of the PR 45xx into the holes at the top of the device.

2: Hinge the PR 45xx down until it snaps into place.

Demounting of the PR 45xx

3: Push the release button on the bottom of the PR 45xx and hinge the the PR 45xx out and up.

4: With the PR 45xx hinged up, remove from holes at the top of the device.

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