Power Fist 9081563 Manual de usuario

V1.0 9081563

Please read and understand all instructions before use. Retain this manual for

future reference.

This page is intentionally left blank.

SPECIFICATIONS

Press Capacity 24,000 lb

Press Type Hydraulic

Ram Travel 5-1/8 in.

Working Range 2-9/16 to 37 in.

Bed Width 19-11/16 in.

Overall Height 62-5/8 in.

Material Steel Construction

INTRODUCTION

The workshop press is designed for light industrial use or for home use.

Perform straightening, stamping and bending with this powerful hydraulic

press. Features an H-frame design that makes it perfect for removing or

installing bearings, bushings, gears, ball joints, pulleys, universal joints and

more.

SAFETY

WARNING! Read and understand all instructions before using this tool.

The operator must follow basic precautions to reduce the risk of

personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or death

if certain instructions are not followed.

DANGER! This notice indicates an immediate and specic hazard that will result in severe

personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specic hazard or unsafe practice that could result in a

serious injury if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result in minor

or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specic hazard or unsafe practice will result in

equipment or property damage, but not personal injury.

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WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

3. Store unused tools properly in a dry, safe and secure location to prevent

rust, damage or misuse.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National Standards

Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

3. Wear protective clothing and gloves designed for the work environment,

materials and tools.

4. Wear steel toe footwear or steel toe caps to prevent a foot injury from

falling objects.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the inuence of drugs,

alcohol or medications.

2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

SPECIFIC SAFETY

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suer serious personal injury.

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1. Use the correct tool for the job. This tool was designed for a specic

function. Do not modify or alter this tool or use it for an unintended

purpose.

2. The maximum load is 12 tons. Do not exceed this rated capacity. Never

apply excessive force to a workpiece and always use the pressure gauge

to accurately determine the applied load.

3. Inspect the press before each use. Do not use if any component is bent,

broken, cracked, leaking or showing other damage. Do not use the press

after a shock load until a qualied technician has examined the press.

4. Check to ensure that all bolts and nuts are tight.

5. Only use this shop press on a surface that is stable, level and not slippery.

The surface must be capable of sustaining the weight of the shop press

and the load.

6. Ensure that the workpiece is center-loaded and secure. An unbalanced

load may slip o the heel blocks or bed frame.

7. Keep hands and feet away from the bed frame area at all times.

8. Do not use the shop press to compress a spring or any other item that

could disengage and cause a potential hazard. Never stand directly in

front of a loaded press and never leave a loaded press unattended.

9. Do not allow an untrained person to operate the press.

10. Do not use brake uid or other improper uid in place of hydraulic oil.

Avoid mixing dierent types of oil when adding hydraulic oil. Only good

quality hydraulic jack oil can be used.

11. Do not expose the press to rain, snow or inclement weather.

12. Bolt the press to the oor if it is to be used on bulky or unstable items.

POWER TOOL PRECAUTIONS

1. Do not use any power tool with a malfunctioning power switch or control.

A power tool that fails to respond to the controls is dangerous and can

cause an injury. A qualied technician must repair and verify the power

tool is operating correctly, before it can be used.

2. Shut the power o and disconnect the press from the power supply (if

possible) before making any adjustments, changing accessories, cleaning,

servicing or when storing. Such preventive safety measures reduce the

risk of starting the tool accidentally.

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3. Check if the press's moving parts are misaligned or binding before each

use. Correct the issue before using the press to avoid an injury or damage

to the tool.

HYDRAULIC PRECAUTIONS

DANGER! Seek immediate medical attention if hydraulic uid under

pressure penetrates your skin. See Injection Injury precautions for

instructions before using a pressurized hydraulic system.

1. Do not touch or handle, hydraulic hoses or components while under

pressure. Hydraulic uid escaping under pressure has sucient force to

penetrate your clothing and skin. A pinpoint hole may inject hydraulic

uid into your body. Seek immediate medical attention if this occurs (see

Injection Injury).

2. Never exceed the hydraulic system’s load capacity (see Specications).

3. Do not adjust the hydraulic system’s relief setting. The settings are preset

by the factory.

4. Hydraulic oil under pressure is hot and can cause a burn injury if touched,

sprayed or spilled. Allow the hydraulic system to cool before conducting

maintenance.

5. Hydraulic components require regular inspection. Release all pressure

from the system before you inspect it. Replace damaged hydraulic parts

with identical manufacturer's components.

6. Do not attempt makeshift repairs to a hydraulic system. Such repairs can

fail suddenly and create a hazardous condition.

7. A damaged or disconnected hydraulic hose under pressure may whip

around and inict personal injury or damage the work area. Secure the

hose to a xed or permanent structure with clamps or cable ties.

8. Hydraulic uid has a combustible ash point of 200°F (93°F). Do not

expose the uid to an ignition source.

9. Change your clothing immediately if sprayed with hydraulic uid. Store

clothing or rags contaminated with hydraulic uid in an approved metal

safety can with a spring-closing lid and venting designed to contain a re.

10. Only use hydraulic uid in the pump. Do not substitute or mix brake uid,

or any other uid, with the hydraulic uid. This can result in a pump

failure and injure the user or bystander. It may also damage the pump.

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INJECTION INJURY

DANGER! Seek immediate, professional medical treatment if uid

penetrates your skin. It may feel like a pricking or sting. Do not wait

for the appearance of symptoms. A toxic reaction can occur from the

exposure. Delay in treatment can lead to amputation or death.

Inform the medical sta that you have a uid penetration injury as soon as you

arrive at the medical facility. The severity of the symptoms will depend on the

type of uid injected. Bring the Safety Data Sheet for the uid with you to the

medical facility if possible.

INJECTION PRECAUTIONS

Fluid can penetrate the skin at 100 PSI pressure. Fluid escaping under pressure

from the tool has sucient force to penetrate your clothing and skin. Follow

the precautions below to avoid an injection injury.

1. Always check for leaks wearing a face shield, safety goggles, rubberized

gloves and protective clothes.

2. Release all pressure from the system before you inspect it.

3. Do not use your hands to detect a leak. Use a large piece of wood,

cardboard or paper and watch for discolouration.

4. Replace damaged parts with identical manufacturer's components to

ensure it is rated to handle the pressure.

UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace

the missing part before operating. Failure to do so could result in a

malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

ASSEMBLY & INSTALLATION

Consult the parts list as necessary during assembly.

1. Lay the left post (#6) down on a at surface.

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2. Position the lower crossbeam (#19) so the bolt holes align with the

lower bolt holes at the bottom of the left post. Insert an M8x30 bolt

(#13)through each bolt hole from the inside. Do not secure yet.

3. Position one base (#15) over the protruding bolts. Secure each M8x30 bolt

(#13) with an M8 washer (#16), M8 lock washer (#17) and M8 nut (#18) until

hand-tight.

4. Secure a strut (#12) to each end of a base with an M8x25 bolt, M8 washer,

M8 lock washer and M 8 nut until hand-tight.

5. Secure the free end of each strut to the second set of bolt holes from the

bottom with an M8x25 bolt, M8 washer, M8 lock washer and M8 nut.

6. Tighten all nuts in steps 3 to 5 with a wrench.

7. Repeat steps 1 to 5 with the right post.

8. Slide the upper crossbeam (#1) onto the posts and align the bolt holes.

Insert M12x35 bolts (#2) from the outside through all eight bolt holes.

Secure each bolt with an M12 washer (#3), M12 lock washer (#4) and M12

nut (#5).

9. Raise the shop press frame upright.

10. Thread the pressure gauge (#38) into the pressure gauge connection nut

at the top of the ram (#37).

11. Screw the ram cylinder (#18) into the plate in the upper crossbeam until

it is completely threaded. Position the cylinder so the pressure gauge is

facing the front.

12. Thread the lower round nut (#39) onto the ram from beneath and tighten

to secure the ram to the under plate.

13. Center the ram assembly in relation to the frame. Tighten the nuts

securing the upper crossbeams to the posts with a wrench to hold the

ram in place during operation.

14. Push each bed frame pin (#10) through the matching set of holes on the

left and right side of the frame. The bed frame will rest on these, so

ensure they are level with each other. Secure the pins with the included

clips (#11).

15. Place a bed frame onto each side of the posts, resting on the pins. The bed

frame on each side must be ush against the posts.

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16. Position a bed frame connector between the bed frames beside each post.

17. Insert an M12x120 bolt (#9) through the bedframes and connector. Secure

each bolt with an M12 washer, M12 lock washer and an M12 nut.

18. Secure the pump with M10x15 bolts (#40) and M10 washers. The bolts

are inserted through the right post and into screw holes in the pump’s

mounting frame.

19. Connect the hydraulic hose (#36) tting to the connection nut on the

cylinder

20. Insert the M10x60 bolt (#20) through the inside of the right post.

21. Insert the following onto the M10x60 bolt in this order: M10 washer (#23),

M10 lock washer (#44), M10 nut, long bushing, foot pedal bolt hole (not

the slot), short bushing, M10 washer (#23) and M10 lock nut (#24). Do not

overtighten. The foot pedal must move freely.

22. Insert the connector plate (#27) into the handle receiver bracket (#30).

Slide an M8x30 bolt through the bracket and connector plate. Secure with

an M8lock nut.

23. Insert the connector plate's other end between the foot pedal struts (#22).

Insert an M10x30 bolt through the foot pedal's slots and the connector

plate. Secure with an M10 lock nut. You may need to adjust the foot pedal

connection for the most ecient pedal stroke.

24. Insert the handle (#43) to the handle socket when using it instead of the

foot pump.

25. Check all bolts and nuts and tighten if necessary.

OPERATIONS

BEFORE FIRST USE

Before the rst use, check for proper hydraulic oil level in the system. Then

thoroughly test the hydraulic ram for proper operation prior to its actual use.

1. Purge air from the hydraulic system. See Bleeding the Hydraulic System in

the Maintenance section.

2. Test the shop press without a workpiece to ensure all parts work

smoothly. Test again with a load. Gradually increase pressure and watch

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that the workload does not shift and there is no distortion or deection

of the ram, leakage from the pump assembly or shifting of the frame.

A qualied technician should examine and repair any problems with the

pump itself.

OPERATING THE PRESS

IMPORTANT! Ensure that you read, understand and apply the safety

instructions and warnings before use.

1. Lift or lower the bed frame (#8) until it is in position. Insert a bed frame

pin (#10) into the left and right posts beneath the bed frame. Lower the

bed frame so it rests on the bed frame pins.

2. Place the heel blocks (#21) on the bed frame, then insert a workpiece on

the heel blocks.

3. Close the release valve (#33) on the pump by turning it clockwise.

4. Pump the handle (#43) or pedal (#22) until the ram nears the workpiece.

5. Align the workpiece and ram (#37) to ensure center-loading.

6. Pump the handle or pedal to apply load onto the workpiece.

7. When the work is done, stop pumping the handle or pedal. Slowly and

carefully remove load from workpiece by turning the release valve (#33)

counterclockwise in small increments.

8. Once the ram has fully retracted, remove the workpiece from the bed

frame.

9. Do not exceed the maximum piston stroke. If you see a red line on the

piston, retract the ram and adjust the bed to bring the workpiece closer to

the ram.

CARE & MAINTENANCE

1. Maintain the tool with care. A tool in good condition is ecient, easier to

control and will have fewer problems.

2. Inspect the tool components periodically. Repair or replace damaged or

worn components. Only use identical replacement parts when servicing.

3. Only use accessories intended for use with this tool. Follow instructions

for changing accessories.

9081563 HYDRAULIC SHOP PRESS V1.0

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