Power Fist 9093899 Manual de usuario

V1.0 9093899

Please read and understand all instructions before use. Retain this manual for

future reference.

This page is intentionally left blank.

SPECIFICATIONS

Air Inlet 1/4 in.

Pressure Range 90 PSI

Air Consumption @ 90 PSI 5 CFM

Average CFM @ 15 Second Run Time 5 CFM

CFM @ Full Load 5 CFM

Speed Rating 18,000 RPM

Min. Hose Size 1/4 in.

Overall Length 4-5/16 in.

Material Aluminum Body

INTRODUCTION

The air chamfer tool is ideal for creating deburring, radius cuts and bevels. The

tool has an adjustable cutting depth range of 0 to 0.9 mm and a redirectable air

exhaust port.

SAFETY

WARNING! Read and understand all instructions before using this tool.

The operator must follow basic precautions to reduce the risk of

personal injury and/or damage to the equipment.

HAZARD DEFINITIONS

Please familiarize yourself with the hazard notices found in this manual. A

notice is an alert that there is a possibility of property damage, injury or death

if certain instructions are not followed.

DANGER! This notice indicates an immediate and specic hazard that will result in severe

personal injury or death if the proper precautions are not taken.

WARNING! This notice indicates a specic hazard or unsafe practice that could result in a

serious injury if the proper precautions are not taken.

CAUTION! This notice indicates a potentially hazardous situation that may result in minor

or moderate injury if proper practices are not taken.

NOTICE! This notice indicates that a specic hazard or unsafe practice will result in

equipment or property damage, but not personal injury.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean, well-lit

and free of distractions. Place lights so you are not working in a shadow.

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2. Keep anyone not wearing the appropriate safety equipment away from

the work area.

3. Store unused tools properly in a dry, safe and secure location to prevent

rust, damage or misuse.

4. Do not install or use in the presence of ammable gases, dust or liquids.

PERSONAL SAFETY

WARNING! Wear personal protective equipment approved by the

Canadian Standards Association (CSA) or American National Standards

Institute (ANSI).

PERSONAL PROTECTIVE EQUIPMENT

1. Always wear impact safety goggles that provide front and side protection

for the eyes. Eye protection equipment should comply with CSA Z94.3-07

or ANSI Z87.1 standards based on the type of work performed.

2. Wear the appropriate type of full-face shield in addition to safety googles,

as the work can create chips, abrasive or particulate matter.

3. Wear protective clothing and gloves designed for the work environment,

materials and tools.

a. Do not wear gloves when operating a tool that can snag the material

and pull the hand into the tool.

4. The tool may contain high pressure. Use safety glasses and gloves for

protection during operation. Keep hands clear of the exposed rubber

portions of the hose.

5. This tool can cause hearing damage. Wear ear protection gear to eliminate

or reduce the noise. If possible add a muing device to the air tool’s

exhaust.

6. Wear the appropriate rated dust mask or respirator. Wear a NIOSH

approved respirator when working on materials that produce hazardous

fumes, dust or particulate matter.

PERSONAL PRECAUTIONS

Control the tool, personal movement and the work environment to avoid

personal injury or damage to tool.

1. Do not operate any tool when tired or under the inuence of drugs,

alcohol or medications.

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2. Avoid wearing clothes or jewelry that can become entangled with the

moving parts of a tool. Keep long hair covered or bound.

3. Do not overreach when operating a tool. Proper footing and balance

enables better control in unexpected situations.

4. Keep your ngers away from the trigger/switch while carrying the tool,

attaching an air hose or an accessory. Lock the trigger/switch safety if

available.

5. Avoid unintentional starts. Be sure that the regulator/throttle switch is in

the neutral or OFF position when not in use and before connecting it to

any air source.

6. Never point the air stream or tool at any point of your body, other people

or animals. Debris and dust ejected at high speed can cause an injury.

7. Serious injury or death may occur from inhaling compressed air. The air

stream may contain carbon monoxide, toxic vapors or solid particles.

Never inhale compressed air directly from the pump or air tool.

SPECIFIC SAFETY

WARNING! DO NOT let comfort or familiarity with product (gained from

repeated use) replace strict adherence to the tool safety rules. If you use

this tool unsafely or incorrectly, you can suer serious personal injury.

1. Use the correct tool for the job. This tool was designed for a specic

function. Do not modify or alter this tool or use it for an unintended

purpose.

POWER TOOL PRECAUTIONS

1. Do not use any power tool with a malfunctioning power switch or control.

A power tool that fails to respond to the controls is dangerous and can

cause an injury. A qualied technician must repair and verify the power

tool is operating correctly, before it can be used.

2. Shut the power o and disconnect the air chamfer tool from the power

supply (if possible) before making any adjustments, changing accessories,

cleaning, servicing or when storing. Such preventive safety measures

reduce the risk of starting the tool accidentally.

3. Never force the tool. Excessive pressure could damage to the tool, your

workpiece or cause serious personal injury. If the air chamfer tool runs

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smoothly under no load, but does not run smoothly under load, then

excessive pressure is being used.

4. Check if air chamfer tool's moving parts are misaligned or binding before

each use. Correct the issue before using the air chamfer tool to avoid an

injury or damage to the tool.

5. Always be aware of the position of your hands relative to the air chamfer

tool. Avoid awkward hand positions where a sudden slip could cause a

hand to move into the chamfer blades. Never reach behind or beneath the

air chamfer tool.

6. Only use accessories that are specically designed for use with the air

chamfer tool. Ensure the chamfer blades are tightly installed.

7. Only use a chamfer blade that exceeds the Speed rating (see

Specications).

8. Before using the air chamfer tool on a workpiece, test the air chamfer tool

by running it at the highest speed rating for at least 30 seconds in a safe

position. Stop immediately if there is any abnormal vibration or wobbling.

Check the tool to determine the cause.

9. Never touch the chamfer blades or workpiece during or immediately after

use. They may be hot and could inict a burn injury.

10. The material and the motor housing can get very hot during operation.

Stop work until the tool cools down to a safe temperature.

11. Do not cover the air vents. Proper cooling of the motor is necessary to

ensure normal life of the tool.

12. Never use an air chamfer tool with a chamfer blade that is cracked or

worn. Change the chamfer blades before using it.

13. Do not place the air chamfer tool down until the chamfer blades has

stopped moving. The air chamfer tool may catch the surface of work

material and wrench itself free, causing injury to the user or others in the

work area.

14. Avoid unintentional starts. Be sure that the regulator/throttle switch is in

the neutral or OFF position when not in use and before connecting it to

any air source.

15. Make sure any adjustment mechanisms are secure before using the tool

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16. Never point towards yourself. It could inict an injury.

17. Hold the air chamfer tool by the insulated gripping surfaces when

performing an operation where the air chamfer tool may contact hidden

electrical wiring. Air chamfer tool's exposed metal surfaces may convey a

shock to the operator from a ‘live’ wire.

KICKBACK PRECAUTIONS

Kickback is a sudden reaction when a chamfer blade is pinched or caught on

the material. If kickback occurs:

•The chamfer blades may contact a body part, causing a serious injury

• The air chamfer tool may wrench the user’s arm causing muscle or joint

injuries

• The tool may strike bystanders.

• Kickback can also damage the tool or workpiece.

Kickback can be avoided by taking proper precautions:

1. Maintain a rm grip on the tool and position your body and arms to allow

you to resist a kickback. Kickback will propel the tool in the direction

opposite the chamfer blade's teeth or direction of rotation. The tool may

pull out of your grasp.

a. Use clamps or a vice to hold down smaller workpieces.

2. Use special care when working on corners, sharp edges or exible

material. The workpiece has a tendency to snag the chamfer blades.

3. Only use a chamfer blade designed for the tool.

4. Maintain control of a long workpiece or large panel by placing supports

under the material on either side of the air chamfer tool.

5. Always make sure the work surface is free from debris or other foreign

objects. Striking debris can cause the air chamfer tool to jump and

damage the chamfer blades.

6. Maintain the chamfer blade's cutting edge. A dull edge is more likely to

slip from the workpiece.

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UNPACKING

WARNING! Do not operate the tool if any part is missing. Replace

the missing part before operating. Failure to do so could result in a

malfunction and personal injury.

Remove the parts and accessories from the packaging and inspect for damage.

Contents:

• Air Chamfer Tool

•Oset Ring Wrench

• Hexagon Wrench

• Air Connector

IDENTIFICATION KEY

A. Paddle Trigger

B. Aluminum Body

C. Depth Adjustment Collar

D. Chamfer Blades

E. Guide Plate

F. Guide Bearing

G. Air Exhaust

H. Air Inlet

ASSEMBLY & INSTALLATION

INSTALL AN AIR COUPLER PLUG

Prepare a standard 1/4 in. NPT coupler plug (included) for use with your tool.

1. Wrap the external threads of the coupler plug with sealant tape.

a. Wrap tape in a clockwise direction so it will not unravel.

b. Do not tape all the threads. Leave several leading threads unwrapped

for easier alignment.

2. Screw the coupler plug into the tool's air inlet and tighten with a wrench

until snug.

FIGURE 1.

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3. Run the compressor at a low volume and check the connection for air

leaks. Do not use the tool until all air leaks are repaired or the faulty

component is replaced.

IMPORTANT! Vibration may cause failure if a quick coupler is connected

directly to the air tool. To overcome this, connect a leader hose to the

tool. A quick coupler may then be used to connect the leader hose to the

air line hose.

PRESSURE DROP

Apply the air consumption and pressure rate numbers to the tool’s air inlet, not

the compressor’s outlet. Calculate the pressure drop for your air supply set-up

and increase the compressor outlet pressure to compensate. Make sure you do

not exceed the maximum pressure for any part of your air supply system.

Installing a pressure gauge at the tool inlet is the best way to measure the air

pressure and adjust the compressor’s output.

CHAMFER BLADES

The air chamfer tool comes with a set of two C-Angle chamfer blades. Each

blade has three sides. As each blade dulls or chips, you can rotate the blade to

a fresh side. Once all sides are dull or damaged, you can discard and replace it

with a fresh chamfer blade.

The air chamfer tool has two blade styles available. There are two blades per

set.

•C-Angle Chamfer Blade (SKU 9094210). This blade has a

straight edge to create a 45º bevel.

•R-Angle Chamfer Blades (SKU 9094228). This blade has a

curved inset to create a round edge instead of a bevel.

See Changing the Chamfer Blades in Care and maintenance for

instructions on replacing blades.

SETTING THE CHAMFER BLADE DEPTH

Adjust the accuracy of the chamfer blade depth before rst

using the tool.

1. Loosen both set screws on the guide plate.

2. Unscrew the guide plate until the guide plate's bottom aligns with the top

of the bearing.

FIGURE 1.

FIGURE 2.

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3. Tighten both set screws on the guide plate.

4. Loosen the set screw on the depth adjustment collar.

5. Rotate the collar until the zero line is centered on the inset mark on the

tool's body.

6. Tighten the collar set screw.

SETTING UP THE AIR CHAMFER TOOL

ADJUSTING THE CHAMFER BLADE DEPTH

1. Loosen both set screws on the guide plate.

2. Change the guide’s depth by twisting the depth adjustment to align the

number with the indent on the tool's body.

a. The depth is marked between 0 to 0.9 mm in 0.1 mm increments.

b. Increasing the number will expose more of each cutting blade's

surface.

c. Changing the depth will also change the bevel’s width.

3. Tighten the set screws.

AIR CHAMFER OPERATION

CAUTION! Do not change air chamfer tool's speed while in contact with

the workpiece. This can cause a loss of control and result in an injury

and damage to the tool or workpiece.

The guide bearing maintains the chamfer blade’s horizontal distance

from the workpiece. The bearing may sit below a thin workpiece,

resulting in an inconsistent bevel. Add a matching template below the

workpiece to guide the bearing during cutting.

1. Check that the horizontal and vertical surfaces are clean and smooth

before cutting. An uneven surface can cause the tool to unexpectedly tilt

or move horizontally and could result in gouges or an uneven bevel.

2. Determine if you need to clamp or secure the workpiece.

3. Twist the exhaust collar to redirect the exhaust air away from yourself

and the workpiece.

4. Open the air regulator to the desired airow.

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