Potterton Gold Combi 24 Manual de usuario

Gold Combi

User Guide

Condensing Combination Boiler

24 - 28 - 33

United Kingdom

Please keep these instructions in a safe place.

If you move house, please hand them over to the next occupier.

2© Baxi Heating UK Ltd 2015

be reproduced or transmitted in any form or by any means, or stored in any

retrieval system of any nature (including in any database), in each case whether

electronic, mechanical, recording or otherwise, without the prior written

permission of the copyright owner, except for permitted fair dealing under

Copyrights, Designs and Patents Act 1988.

Applications for the copyright owner’s permission to reproduce or make other

use of any part of this publication should be made, giving details of the proposed

use, to the following address:

The Company Secretary, Baxi Heating UK Ltd,

Brooks House, Coventry Road, Warwick. CV34 4LL

Full acknowledgement of author and source must be given.

WARNING: Any person who does any unauthorised act in relation to a

1.0 Quick Reference Guide 3

2.0 Troubleshooting 4

3.0 Repressurising System 6

4.0 Clearances 7

5.0 Care of the Boiler 8

6.0 Legislation 9

7.0 Setting the Timer 10

8.0 Warranty & Service 11

9.0 ErP Information 13

10.0 Emergency 17

11.0 Disposal 17

12.0 Notes 18

Section Page

Contents

Boiler Controls - see opposite page

for Operating Quick Reference Guide

0086

ISO 9001

FM 00866

The Benchmark Scheme

Baxi Heating UK Ltd is a licensed member of the Benchmark Scheme which aims

to improve the standards of installation and commissioning of domestic heating

and hot water systems in the UK and to encourage regular servicing to optimise

safety, efficiency and performance.

Benchmark is managed and promoted by the Heating and Hotwater Industry

Council. For more information visit www.centralheating.co.uk

Natural Gas

Potterton Gold 24 Combi ErP

G.C.No47 393 43

Potterton Gold 28 Combi ErP

G.C.No47 393 44

Potterton Gold 33 Combi ErP

G.C.No47 393 46

Propane

Potterton Gold 28 LPG Combi ErP

G.C.No47 393 45

1.0 Quick Reference Guide

Reset

bar

Reset

bar

ON/OFF/Reset

Selector Switch

Display Central Heating

Temperature Control

Domestic Hot Water

Temperature Control

System Pressure Gauge

OFF Position

The boiler will not operate.

Central Heating Temperature Control

Turn the knob clockwise to increase or anticlockwise to decrease the temperature.

Range 25 - 80° C.

Domestic Hot Water Temperature Control

Turn the knob clockwise to increase or anticlockwise to decrease the temperature.

Range 35 - 60° C.

Central Heating Indicator - The indicator will illuminate when the boiler is in the central

heating mode.

Domestic Hot Water Indicator - The indicator will illuminate when hot water is being

supplied to a tap or shower.

Burner On Indicator - The indicator will illuminate when the burner has fired and is heating

your central heating or domestic hot water.

Boiler Output Temperature - In either the central heating or domestic hot water position

the display will illuminate showing the current boiler temperature in degrees centigrade.

Central Heating System Pressure - The normal operating water pressure is shown when the

needle is in the GREEN section of the gauge, between 1 and 2.5 bar. If the pressure exceeds 3

bar (needle in the RED section) the safety pressure valve will operate and a fault is indicated.

Contact your Installer.

Reset

Central Heating & Hot Water

Both Heating & Hot Water will operate.

Reset

Hold for approx 5 seconds and release.

Display

Integral Timer

Reset

Domestic Hot Water

Hot Water will operate.

2.0 Troubleshooting

4© Baxi Heating UK Ltd 2015

START

Make sure the gas supply is

turned ON and check if other

gas appliances are operating

(e.g. fire, cooker).

If no gas, consult your

supplier.

Is the ON/OFF/Reset

Select Switch in the

( ) position and

the display lit ?

Is the ( ) or ( ) light on

and the ( ) on ?

Check electricity to the

boiler is switched on.

Reset

Display

Central Heating

Indicator Domestic Hot

Water Indicator

Burner On

Indicator

Boiler operating satisfactorily.

bar

Is the Central Heating System

Pressure needle in the GREEN

section, between 1 and 2.5 bar ?

If the reading falls below 1 bar

repressurise the system as

described in section 3.1.

Does the display show an error

code e.g. E133, E110 ?

Boiler not working

YES YES

YES

Turn the ON/OFF/Reset

Selector Switch to Reset.

Reset

Error Code E119 showing low

pressure.

YES

If boiler does not

Reset

2.0 Troubleshooting

Is the Integral Timer ON

and calling for heat ?

Ensure timer is set for Central

Heating ON (see Section 7.0 of

these instructions - ‘Setting the

Timer’)

Is the Room Thermostat (if

fitted) set high enough ?

Turn Room Thermostat to

maximum setting (typical

example shown).

If you don’t know what you need to do to

get the boiler to light, or need help with

the system and controls, contact your

installer as soon as possible.

YES

CONTACT YOUR

INSTALLER OR

SERVICE ENGINEER.

YES

3.0 Repressurising the System

6© Baxi Heating UK Ltd 2015

bar

Fig. 1 Fig. 2

Normal Pressure Requires

Repressurising

bar

Fault

Fig. 3

3.1 Central Heating System Pressure

1. The water pressure in the central heating system is indicated

by the pressure gauge.

2. With the system cold and the boiler not operating the

pressure should be at least 0.5 bar. During operation the

pressure should not exceed 2.5 bar, and will normally be

between 1.0 and 1.5 (Fig. 1).

3. A pressure of 3 or greater indicates a fault. The safety

pressure relief valve will operate, at a pressure of 3 (Fig. 3). It is

important that your Installer or Service Engineer is contacted

as soon as possible.

4. The minimum pressure for correct operation is 0.5. If the

pressure falls below 0.5, this may indicate a leak on the central

heating system (Fig. 2). Error Code E119 will be shown on the

display.

3.2 To Re-Pressurise the System

(Using Temporary Filling Loop)

1. It may be necessary to repressurise the system occasionally

(when the water pressure falls below 0.5 bar). A filling device

(filling loop) will be fitted on the system. This will be on the

boiler itself if the device supplied with the boiler has been used,

or on pipework near to the boiler if another device has been

used.

2. If the water pressure requires regular re-pressurising a fault or

leak is indicated (see section 3.1). Seek advice from your

installer.

3. The filling loop supplied with the boiler consists of two blue

handled isolating taps and a separate temporary filling pipe with

connection fittings (Fig. 3b).

4. Looking underneath the right hand side of the boiler, ensure

the two blue handled isolating taps are in the OFF position.

Remove the Blanking Caps (Fig. 3a).

5. Fit the temporary Filling Loop Pipe, ensuring that the flanged

washers are fitted to both ends of the pipe (Fig. 3b). Tighten the

two wing nuts on the pipe to the taps.

6. Fully open one of the blue tap handles first, and then while

watching the pressure gauge, carefully open the second blue tap

handle (Fig. 3c).

7. When the needle on the pressure gauge indicates between 1

and 2 bar, turn both taps off.

8. The temporary filling loop pipe must be disconnected and

completely removed after the system is pressurised. (Ensure the

two blue handled isolating taps are in the OFF position before

disconnecting.) Keep the pipe in a safe place.

9. Refit and hand tighten the blanking caps previously removed

(Fig. 3a).

Boiler Taps & Connections, as

viewed from underneath

Fig. 3c

Blue Tap Handle

in Open Position

Blue Tap Handle

in Open Position

Remove Blanking Caps

Fit the Filling Loop Pipe

(ensure the flanged washers are fitted to

both ends of the filling loop pipe)

Flanged Washers

Fig. 3a

Fig. 3b

Blue Tap Handle

in Off Position

Blue Tap Handle

in Off Position

Pressure

Gauge

Filling Loop

position

under boiler

Filling Loop

4.0 Clearances

Fig. 4

150mm Min*

780mm

450mm

175mm Min

(300mm Min if

using 80/125mm

flueing system)

5mm Min

450mm Min

For Servicing

Purposes

In Operation

5mm Min 4.1 For your Safety

NOTE: Only qualified persons are authorised to

assemble, install and maintain the installation.

1. This appliance must have been installed in accordance

with the manufacturer’s instructions and the regulations

in force.

2. Any modification that may interfere with the normal

operation of the appliance without express written

permission from the manufacturer or his agent could

invalidate the appliance warranty. In GB this could also

infringe the Gas Safety (Installation and Use) Regulations.

GB - Heating Industry definition meaning England, Scotland,

Wales, Northern Ireland, Isle of Man and the Channel Isles.

3. Your boiler must not be operated without the casing

correctly fitted.

4. Do not interfere with any sealed components on this

boiler.

5. Take note of any warning labels on your boiler.

6. Your boiler should have the following minimum

clearances for Safety and Maintenance (Fig. 4):-

Top - 175mm

Bottom - 150mm*

Left side - 5mm

Right Side - 5mm

Front - 5mm (In Operation)

- 450mm (For Servicing)

*This is the MINIMUM recommended dimension.

Greater clearance than this will aid installation and

maintenance.

7. If your boiler is installed in a compartment, do not use

it for storage purposes. Do not obstruct any purpose

provided ventilation openings.

8. Flammable materials must not be stored in close

proximity to your boiler.

9. Avoid skin contact when your boiler is in operation, as

some surfaces may get hot e.g. pipework.

10. Ensure that the flue terminal, outside the house,

does not become damaged or obstructed, particularly

by foliage.

11. It is important that the condensate drain system is

not blocked, modified or damaged in any way as this

would affect the operation of your boiler. Your installer

should have insulated any exposed pipework.

5.0 Care of the Boiler

8© Baxi Heating UK Ltd 2015

5.1 Cleaning the Outer case

The painted panels should be wiped with a damp cloth and

then dried completely. DO NOT USE ABRASIVE

CLEANING AGENTS.

5.2 Protection & Precaution

1. The boiler incorporates an integral frost protection feature

that will operate in both modes. If the boiler temperature falls

below 5° C, then the boiler will operate until the water

temperature has been raised.

2. If a system frost thermostat has been fitted (your installer

will be able to advise you), then to operate correctly and

protect your system, the gas and electricity must be left on and

the appliance set in the central heating mode.

3. The boiler incorporates an integral pump protection feature

which continually monitors the time since the pump last

operated. To prevent seizure, the pump will operate for

approximately 1 minute if it has not run in the last 24 hours.

5.3 Fault Indication

1. If a fault occurs on the boiler an error code may be shown

on the facia display (Fig. 5).

2. The codes are either two or three digit, preceded by the

letter 'E'. For example, code E133 will be displayed by 'E1'

alternating with '33'. E50 is shown as 'E' then '50'.

3. E20, E28, E50, E125 & E160 indicate faulty components.

You should make a note of the displayed error code and

contact your installer or service engineer. E28 may also

indicate a blocked flue or condensate drain.

4. If E110 or E130 is displayed overheat of the primary water

or flue system has occurred. Turn the selector switch to the

reset position and hold for at least 5 seconds. If the boiler

does not relight, or the code is displayed regularly contact your

installer or service engineer.

5. E119 is displayed when the primary water pressure is less

than 0.5 bar. After repressurising the system the boiler should

operate. Your installer will be able to advise you about the

method of repressurising. See page 6 for further details.

6. E133 indicates that the gas supply has been interrupted,

ignition has failed or the flame has not been detected. Ensure

that the gas supply has not been turned off, and turn the

selector switch to the reset position and hold for at least 5

seconds. If the boiler does not relight, or the code is displayed

regularly contact your installer or service engineer.

Reset

bar

Display

Then

Fig. 5

Central Heating NTC Fault

Flue NTC Fault, Air Pressure Switch Fault, Blocked Flue,

Blocked Condensate or Wiring Fault

Hot Water NTC Fault

Safety Thermostat Operated

Water Pressure Switch Not Operated

Circulation Fault (Primary Circuit)

Flue NTC Operated

Interruption Of Gas Supply or Flame Failure

Fan or Fan Wiring Fault

E20

E28

E50

E110

E119

E125

E130

E133

E160

Table Of Error Codes

6.0 Legislation

6.1 Installation, Commissioning, Service & Repair

1. This appliance must be install in accordance with the

manufacturer’s instructions and the regulations in force. Read

the instructions fully before installing or using the appliance.

2. In GB, this must be carried out by a competent person as

stated in the Gas Safety (Installation & Use) Regulations.

3. Definition of competence: A person who works for a Gas

Safe registered company and holding current certificates in the

relevant ACS modules, is deemed competent.

4. In IE (Eire), this must be carried out by a competent person

as stated in I.S. 813 “Domestic Gas Installations”.

All Gas Safe registered engineers carry an ID card with their

licence number and a photograph. You can check your

engineer is registered by telephoning 0800 408 5500 or online

at www.gassaferegister.co.uk

The boiler meets the requirements of Statutory Instrument

“The Boiler (Efficiency) Regulations 1993 No 3083” and is

deemed to meet the requirements of Directive 92/42/EEC on

the energy efficiency requirements for new hot water boilers

fired with liquid or gaseous fuels:-

Type test for purpose of Regulation 5 certified by:

Notified Body 0085.

Product/Production certified by:

Notified Bodies 0086.

For GB/IE only.

6.2 Benchmark Commissioning Checklist

1. Please ensure that the installer has fully completed the

Benchmark Checklist on the inside back pages of the

installation instructions supplied with the product and that you

have signed it to say that you have received a full and clear

explanation of its operation. The installer is legally required to

complete a commissioning checklist as a means of complying

with the appropriate Building Regulations (England and Wales).

2. All installations must be notified to Local Area Building

Control either directly or through a Competent Persons

Scheme. A Building Regulations Compliance Certificate will

then be issued to the customer who should, on receipt, write

the Notification Number on the Benchmark Checklist.

3. This product should be serviced regularly to optimise its

safety, efficiency and performance. The service engineer should

complete the relevant Service Record on the Benchmark

Checklist after each service.

4. The completed Benchmark Checklist may be required in the

event of any warranty work.

7.0 Setting the Timer

7.1 Setting the Timer

The Electro-Mechanical Timer allows the central heating

system to be set every 15 minutes.

Using the three position switch the timer will allow either

constant operation, timed operation or central heating off.

Move the switch button by sliding to the desired position.

Three position switch (Fig. 6)

Constant (Top position): The heating will

be on constantly irrespective of the position

of the tappets.The heating will be controlled

by the main thermostat on the appliance

and/or any external controls.

Timed (Central position): The heating will

operate according to the position of the

tappets and be controlled as above.

0Off (Bottom position): No central heating.

Domestic hot water will operate on demand.

To set the time of day

Turn the timer outer bezel clockwise, to align the pointer

with the correct time to the nearest 15 minutes ensuring

that A.M./P.M. is considered. Do not at any time attempt to

turn the bezel anti-clockwise.

To set the timed heating program

Decide which times of the day the central heating is

required.

The heating will operate when the white tappets are set to

the outer edge of the bezel.

To ensure the heating stays OFF set the required tappets

inwards towards the centre of the bezel.

Each tappet represents 15 minutes.

For example: If the heating is not required between

10 A.M. and 11 A.M. the four tappets anticlockwise from the

10 A.M. will be set inwards (Fig. 7).

NOTE: The integral timer may have been removed and

replaced with a blanking plate depending on the type of

external controls used. In this event please consult your

installer for details.

Constant

Time Pointer

Timed

Off

Rotate to adjust time

Off Position

On Position

Time Pointer

Fig. 6

Fig. 7

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