Potterton NXR5i Manual de usuario

NXR5i

Fuel oil/gas boilers

Assembly

Instructions

C003966-A

300029104-001-02

2NXR5i 25/09/2012 - 300029104-001-02

Contents

1 Package list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

2 Mounting NXR5i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

3 Data plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

25/09/2012 - 300029104-001-02 NXR5i

1 Package list

Before starting to assemble the boiler, refer to the table below to check if you have received all the packages required.

Boiler body + Accessories

`Boilers supplied with an assembled body

`Boilers supplied with an unassembled body

(1)The distributing tube fitting for NXR5i boilers with 15 to 19 sections is included in the accessory package.

(2)The diaphragm for NXR5i , 14 section boilers is delivered in the additional accessory kit package.

Boiler NXR5i - Number of sections 14 15 16 17 18 19 20 21 22 23 24 25

Assembled boiler body (contents depend upon model) 1 11111111111

Cleaning tool kit (contents depend upon model) 1 11111111111

Boiler NXR5i - Number of sections packag

e14 15 16 17 18 19 20 21 22 23 24 25

Base frame (dimensions depend upon model) 111111111111

Rearsection 111111111111

Normal intermediate section 9 10 11 12 13 14 14 15 16 17 18 19

Specialintermediatesection 333333444444

Frontsection 111111111111

Set of assembly rods + Cleaning tools

(contents depend upon model) 111111111111

Standard accessory kit

(contents depend upon model) 1

FA 49

FA50(1)

FA51(1)

FA52(1)

FA53(1)

FA54(1)

FA55

FA56

FA57

FA58

FA59

FA60

Additional accessory kit

(contents depend upon model) (2) 1

FA68(2)

FA69

FA70

FA71

FA72

FA73

FA74

FA75

FA76

FA77

FA78

FA79

Plainfurnaceplate 111111111111

Flue gas connection plate with opening Ø 400 1111111-----

Plainfluegasconnectionplate -------11111

Fluegasbox 111111111111

Distributing tube fitting (1) -(1) (1) (1) (1) (1) 111111

4NXR5i 25/09/2012 - 300029104-001-02

Baffles

Casing fittings

Variable casing parts

Insulating material for body

Boiler NXR5i - Number of sections package 14 15 16 17 18 19 20 21 22 23 24 25

Baffles CM22 -11111------

CM23 111111222222

Boiler NXR5i - Number of sections package 14 15 16 17 18 19 20 21 22 23 24 25

Casingfittings MR338 1111--------

MR339 - - - -11111111

MR3 1-----------

MR4 -1-1-11-1-1-

MR5 --1-1--1-1-1

FA10 - - -221- -2211

FA11 222112332233

Boiler NXR5i - Number of sections package 14 15 16 17 18 19 20 21 22 23 24 25

Variablecasingparts FA16 - - - -11111111

FA17 ----1-------

FA18 -----1------

FA19 ------1-----

FA20 -------1----

FA21 --------1---

FA22 ---------1--

FA23 ----------1-

FA24 1----------1

FA25 -1----------

FA26 --1---------

FA27 ---1--------

Boiler NXR5i - Number of sections package 14 15 16 17 18 19 20 21 22 23 24 25

Insulatingmaterialforbody FA34 1-----------

FA35 -1----------

FA36 --11--------

FA37 ----11------

FA38 ------1-----

FA39 -------11---

FA40 ---------11-

FA41 -----------1

25/09/2012 - 300029104-001-02 NXR5i

Control panel

All models can be equiped with one of the following control panels: KSF-CE or KSF-ISR control panel.

Accessories - Available as an option*

* Refer to the applicable price list for the other optional features (control units etc.) which may be used with these boilers.

Boiler NXR5i - Number of sections 14 15 16 17 18 19 20 21 22 23 24 25

Furnace plate with hole

Ø 165 / 186 / 210 / 240 or Ø 295 111111111111

Connecting plate with opening or plain

connecting plate - Ø 300

or Plain connection plate

111111111111

Set of anti-vibration studs 8208-7758 1 1 1 - --------

8208-7759 - - - 1 1 1 1 - - - - -

8208-7760 -------11111

6NXR5i 25/09/2012 - 300029104-001-02

2 Mounting NXR5i

Warning: Assemble the boiler in the order given by the numbers of each figure, in compliance with all the instructions.

Tools required

- 1 JD-TE or JD-TE Plus assembly tool

- 1 Flat screwdriver

- 1 "n°2 posidrive" screwdriver

- 1 10, 13, 16, 17 spanners, 18, 19

- 1 22 tubular box spanner

- 1 27 tubular box spanner

- 1 electric screwdriver + 1 "n°2 Philipps" screwdriver bit

- 1 Stanley knife

- Silicone filler (Supplied)

Boilers supplied with an assembled body (By special arrangement only)

- Hydraulic test: See fig. 17

- Mounting: start assembly from figure 34

25/09/2012 - 300029104-001-02 NXR5i

Assemble the boiler body from the rear to the front:

1. assemble the rear section,

2. assemble all the normal intermediate sections,

3. assemble all the special intermediate sections,

4. assemble the front section.

The number of sections of each type is provided in the table below:

Rear section Normal intermediate

section

Special intermediate

section

Front section

Section type

NXR5i-14 1931

NXR5i-15 1103 1

NXR5i-16 1113 1

NXR5i-17 1123 1

NXR5i-18 1133 1

NXR5i-19 1143 1

NXR5i-20 1144 1

NXR5i-21 1154 1

NXR5i-22 1164 1

NXR5i-23 1174 1

NXR5i-24 1184 1

NXR5i-25 1194 1

104

8228-0004 8228-0001

111

8228-0002

151

8228-0003

104

8NXR5i 25/09/2012 - 300029104-001-02

`to : Assembly of the base frame, delivered unassembled.

`Place the frame on the floor, taking care to note the TOP and FRONT positions.

`Fit the fastening brackets as shown, depending on the type of boiler (1 Screw Ø 12x40 - 19 spanner).

DESSUS

NOBE

TOP

NAVA T

VORN

FRONT

DESSUS

OBEN

TOP

ANTAV

VORN

FOR NT

M000309

DSSUS - O BEN - TOP

DESSUS - OBEN - TOP

DESSUS - O BEN - T OP

DESSUS - OBEN - TO P

48555N0 2A

ONT

VORN

ANT

FRO

ANT

ABoilers: 14, 16, 18, 20, 22, 24 sections

BBoilers: 15, 17, 19, 21, 23, 25 sections

25/09/2012 - 300029104-001-02 NXR5i

`Establish the location of the frame on the basis of the opening direction of the furnace door and the length of the burner.

Leave enough clearance at the rear of the boiler for water connections and the distributing tube.

Refer to the installation and maintenance instructions of the boiler, Chapter Boiler location.

`Fit the rear section on the frame, behind the fastening brackets (see detailed drawing) and prop it up.

`Insert the lower assembly rods in the holes of the rear section and the fastening brackets of the frame, in order to position the rear section

correctly according to the frame

`Clean all the openings in the section with a brush.

Remove any deposit on the bottom of the section.

Boilers: 14, 16, 18, 20, 22, 24 sections

Boilers: 15, 17, 19, 21, 23, 25 sections

00 8

M00 5

10 NXR5i 25/09/2012 - 300029104-001-02

`Fill the bottom of the U groove (located on the periphery of the section) with a continuous bead of DOW CORNING silicon, diameter

approximately Ø 5 mm.

silicon must not be applied 100 to either side of the connection (nipple assembly area).

Dimensions are given in millimeters.

`Fit the Ø 10.5 mm diameter thermocord into this U groove and into the groove which circles the furnace.

Note: Do not pull on the seal while inserting it. Otherwise, you may stretch it and reduce its thickness.

M000059

100 100

001

100

M000060

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