Porsche Boxster S Manual de usuario

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Technical Manual

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Technical Information

Repair

Contents:

Group 0

Diagnosis

Part 1 (up to Repair Group 45)

WKD483 521

TlTEL.CHP

Boxster Foreword

Foreword

Theworkshopdocumentationfor the Boxstermodelhasthe designation"Boxster" Technical Manual

andcontainsTechnical Information aswell as instructionson Repairs.

Theintegration ofthe technicalinformationpublishedin the "Boxster"TechnicalManualwith the

descriptivematter on repairs providesthe userwith a complexreferencework that combinesinto one

book associatedor cross-referencedmaterialof relevanceto workshopsandoriginatingfrom various

informationmedia.

The "Boxster"TechnicalManualconsists of 15 folders,subdividedintothe followingGroups

0 Entirevehicle-General

0 Diagnosis,part 1 (upto RepairGroup45) *1

eo Diagnosis,part 2 (asof RepairGroup69) *2

1 Engine,part 1 (upto RepairGroup 13) *3

1 Engine,part 2 (as of RepairGroup 15) *4

2 Fuel,exhaust,engineelectronics

3 Transmission,manualtransmission

3 Transmission,automatictransmission

4 Runninggear

5 Body

6 Bodyequipment,exterior

7 Bodyequipment,interior

8 / 9 Air conditioning/ Electrics

9 Circuitdiagrams,part1 (upto and includingthe '99 model)*5

9 Circuitdiagrams,part 2 (as of the '00 model)*6

I *1 Thetwo folders with Group0 are to be regardedas one folder;i.e. file the "TechnicalInformation"

notices onlyin front of the repair descriptionsin the folder "Group0 -Diagnosis, part 1"

(up to Repair Group 45).

8I *2 Thesecond folder "Group0 -Diagnosis, part 2" (as of Repair Group 69) includesthe further

RepairGroupsbelongingto GroupO.

I *3 Thetwo folderswith Group1 are to be regardedas one folder;i.e. file the "TechnicalInformation"

notices onlyin front of the repair descriptionsin the folder "Group1 -Engine, part 1" (up to

Repair Group 13).

I *4 Thesecond folder "Group1 -Engine, part 2" (as of Repair Group 15) includesthe further Repair

Groupsbelongingto Group1.

eForeword

PrintedinGermany-34, October1999 VORW.CHP

---

Foreword Boxster

I *5 The two folders with Group 9 are to be regarded as one folder; i.e. file the "Technical Information"

notices only in front of the repair descriptions in the folder "Group 9 -Circuit diagrams, part 1" (up to

the '99 model).

I *6 The second folder "Group 9 -Circuit diagrams, part 2" (as of the '00 model) includes the further

circuit diagrams belonging to Group 9.

The "Boxster" Technical Manual has the same structure in each folder, with the following breakdown for

all Groups:

-Title page, "Boxster" Technical Manual

> Foreword

-Title page: "Technical Information"

> Table of Contents, Technical information e> Technical information

-Title page: "Repair"

> Repair Groups: overview

> Table of Contents, repairs

> General/technical data

> Instructions on repairs

As can be seen from the breakdown, the published Technical Information is in the front part of each

folder -numbered according to the Groups. The Table of Contents assigned to each Group will be

periodically updated.

Following the Technical Information, separated by a title page, the instructions on repairs -assigned

according to the Groups or broken down into Repair Groups -are included in the folder.

The instructions on repairs will be extended and updated by means of supplements. 8

Note

Sheets that already exist in the "Boxster" Technical Manual and are updated or revised and thereby

exchanged by a supplement are designated "Replacement sheet". Revisions or technical modifications on

pages of these replacement sheets are identified for the user with a vertical bar at the margin.

Foreword

VORW.CHP Printed in Germany -34, October 1999

"~~

Boxster Overview of repair groups

8Group 0: Entire vehicle -General 0

Maintenance 03

I Group 0: Diagnosis 0

Salescheck 01

On-boarddiagnosis 03

DMEdiagnosis 24

Tiptronicdiagnosis 37

ABSdiagnosis 45

I Group 0: Diagnosis 0

Airbagdiagnosis 69

Seatmemorydiagnosis 72

Heatingdiagnosis 80

Alarmsystemdiagnosis 90

PCMdiagnosis 91

ParkAssistentdiagnosis 91

8 HBAdiagnosis 94

Group 1: Engine 1

Engine-Crankcase, suspension 10

Engine-Crankshaft, pistons 13

Group 1: Engine 1

Engine-Cylinder head,valvedrive 15

Engine-Lubrication 17

Engine-Cooling 19

Group 2: Fuel, exhaust, engine electronics 2

Fuelsupply,control 20

Exhaustsystem,turbocharging 21

Fuelsystem,electronicinjection 24

Fuelsystem,K-Jetronic 25

Exhaustsystem 26

Starter,power supply,cruisecontrol 27

Ignitionsystem 28

8Group 3: Transmission, manual transmission 3

Clutch,control 30

Manualtransmission-Actuation, housing 34

Manualtransmission-Gears, shafts,intogearsh. 35

Finaldrive, differential,differentiallock 39

Group 3: Transmission, automatic transmission 3

Torqueconverter 32

Automatictransmission-Actuation, housing 37

Automatictransmission-Gears, control 38

Finaldrive,differential,differentiallock 39

80.f.

vervlew 0 repair groups

Printed in Germany -34, October 1999 REPGRU.CHP

Overview of repair groups Boxster

Group 4: 4

Running gear

Frontwheel suspension,drive shafts

Rearwheel suspension,drive shafts

Wheels,tires, suspensionalignment

Ant~LockBrakeSystem(ABS)

Brakes-Brake mechanics

Brakes-Hydraulics, regulator, booster

Steering

Group 5: 5

Body

Bodyfront

Bodycenter,roof,frame

Bodyrear

Lids,flaps

Doorfront,centrallockingsystem

Group 6: 6

Body equipment, exterior

Slidingroof

Convertibletop,hardtop

Bumpers

Glazing,windowcontrol

Exteriorequipment

Interiorequipment

Passengerprotection

Group 7: Body equipment, interior

Linings,insulation

Seatframes

Seatupholsteries,covers

Group 8: 8

Air conditioning

Heating

Ventilation

Airconditioning

Auxiliaryairconditioningsystem

Group 9 9

Electrics

Instruments,alarmsystem

Radio,telephone,on-boardcomputer,navigation

Windshieldwiper andwashersystem

Lights,lamps,switchesexterior

Lights,lamps,switches interior,theft protection

Group9: Circuit diagrams

Wiring(upto andincludingthe '99 model)

Group 9: Circuit diagrams

Wiring(fromthe'00 model)

Overview of repair groups

Printed in Germany -34, October 1999

REPGRU.CHP

0Diagnosis, part 1 (upto RepairGroup45)

General

Installation location, diagnostic socket.Operating instructions, Porsche System Tester 2 ... 0-01

0-03

2401 DMEdiagnosis

SystemM08 . 24-01

3701 Tiptronic diagnosis

SystemG40 ... 37-01

4502 Anti-lockbrake systemdiagnosis

SystemABS5.3andABS/TC5.3 45 -D 1

0 Diagnosis, part 1 (up to Repair Grolup 45)

Printed in Germany -34, 1999 986TOC

Boxster Diagnostics 0

Installation location, diagnostic socket

Thediagnosticsocketfor the tester is locatedin-

sidethe vehiclenearto the driver(left-hand

drive vehicles)or the passenger(right-handdrive

vehicles)belowthe instrumentpanel.

-::'

.,,- '., :

12.96

8Installation location, diagnostic socket 0 -D 1

Printed in Germany, 1996 986O_1

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Boxster Diagnosis 0

Operatinginstructions, PorscheSystemTester2

8 ~C:J~5C=HE SystemTester2

F1 F2 F3 F4 F5 F6 F7 F8 .

Operating instructions, Porsche System Tester 2 0 -D 3

Printed In Germany -4, 1996 9860_D3

0 Diagnosis Boxster

General infom1ation

Use

ThePorscheSystemTester 2 is a modular,port- Thefollowingtasks can be performed:

ablediagnosticandmeasuringsystem. Itcan

be usedin anylocationto perform diagnostic -Reading outthe control-moduleidentification

tests on electroniccontrol modules. -Reading out the faultmemory

TheTester consists of a computerunit, a main

memory, a hard disk,a VGAdisplaypanel,a -Erasing the faultmemory

nickelmetalhydridebattery anda measuring

unitfor measurementof current,voltageandre- -Testing the drive links

sistancevalues. -Testing the inputsignals 8ThePorscheSystemTester 2 can be operated

with the built-inkeysor usinga connectable -Reading out actualvalues

country-specificPS/2 keyboard(option). I-Control moduleprogramming

Dataandmeasuredvaluescan be printedout

on one of the ten DINA4 printers currentlyap- -Current, voltageandresistancemeasure-

provedbyPorsche. ments

TheintegratedLCDpanelis used asthe dis-

play. A monitorcanalso be connected(VGAcorr M If .

ti ) a unctions

necon. ThePorscheSystemTester 2 is a high-quality

Ifa printer or PS/2 keyboardis connected,the electronicdevice.Inorder to preventdamage

correspondingdevicetype mustbe set under to the unitdueto improper use,pleaseobserve

Configurationin the start-upscreen. the operatinginstructions.

TheTester thus canbe usedto check all sys- Ifthe Tester nolongerrespondswhenanykey 8

tems that possessa diagnosticinterfaceconfor- is pressed,it mustbe setto a definedstate:

mingwith the ISOstandard. 1. Pressthe F1and F8keysin additionto the

"ON/OFF"key.

2. Releasethe "ON/OFF"key,thenthe F1 and

F8keys.

0 -D 4 Operating instructions, Porsche System Tester 2

9860_D3 Printed in Germany -4, 1996

Boxster Diagnosis 0

8Performthis switch-offprocedureonlyifthe unit

no longerrespondswhenanykeyis pressed.

This procedurecan damagethe hard disk under

certaincircumstancesif it is performedduring

normaloperation.It maybe necessaryto repeat

input of data created withinthis diagnosticappli-

cation.

Problemsduringoperationare indicatedto the

uservia the informationline(infoline).Example:

"DiagnosisCard notinserted".

8Operating instructions, Porsche System Tester 2 0 -D 5

Printed in Germany -3, 1996 9860_D3

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