Plockmatic 45 Manual de usuario
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Mailer/inserter Model 45
Operator Manual
Mar 2000
Part No. 45866
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual i
Table of contents
1. Introduction page
1.1 Operational safety 1-1
2. Getting to know the Model 45
2.1 Main components 2-1
2.2 The menus, flow chart 2-4
2.3 Explanation of the menus 2-5
3. Operator instructions
3.1 Setting up the Model 45 for different insert sizes 3-1
3.2Adjusting theenvelope feeder 3-3
3.3Loading envelopes 3-4
3.4 Filling water 3-4
3.5 Setup a new job 3-5
3.6 Start inserting 3-6
4. Added features
4.1 How to adjust the amount of sealing water 4-1
4.2 How to select language 4-1
4.3 Diagnosis 4-2
5. Maintenance
5.1 Cleaning the water tray 5-1
5.2 Cleaning the envelope sealing flap 5-2
5.3 Cleaning the envelope feed belts 5-3
5.4 GFI function test and resetting 5-3
6. Problem solving
6.1 Problem solving 6-1
7. Specifications
7.1 Specifications 7-1
7.2 Insert and envelope specifications 7-2
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 1-1
1. Introduction
The Model 45 is a mailer/inserter that can be
used on-line with the collators Model 306/310
and/or booklet feeder Model 46 or for hand-
feeding. This operator manual covers the
operation of the Model 45 both as a stand-
alone unit or connected to the above men-
tioned collators. For on-line operation with
Model 46, also see Model 46 operator manual.
1.1 Operational safety
Always connect the equipment to a properly
groundedpower sourcereceptacle.In doubt,
have the receptacle checked by a qualified
electrician.
WARNING: Improperconnectionof the equip-
mentgrounding conductorcan resultin electri-
calshock.
Always follow all warnings marked on, or
suppliedwith, the equipment.
Always locate the equipment on a solid sup-
port surface with adequate strength for the
weightof themachine.
Always exercise care in moving or relocating
theequipment.
Always keep magnets and all devices with
strongmagnetic fieldawayfrom themachine.
Never use a ground adapter plug to connect
the equipment to a power source receptacle
thatlacks aground connection terminal.
Never attempt any maintenance function that
isnot specificallydescribed inthis documenta-
tion.
Never remove the covers or guards that are
fastenedwith screws.
Never install the unit near a radiator or any
other heat source.
Never override or “cheat” electrical or me-
chanical interlock devices.
Never operate the equipment if you notice
unusual noises or odours. Disconnect the
power cord from the power source receptacle
and call your customer service engineer to
correctthe problem.
Attention to the following notes ensures the continued safe operation of your equipment.
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 2-1
2. Getting to know the Model 45
The Model 45 is easy to use thanks to a fully micro-
processor controlled operation. With the 4 buttons on
the control panel you can choose between the different
menus shown on the LCD display and do your settings.
Take a few minutes to become familiar with compo-
nents of the Model 45.
2.1 Main components
1
2
1 Outfeed area
2 Outfeed cover
3 Receiving tray
4 Water bottle
3
4
rearside
frontside
rightside
leftside
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 2-2
2.1 Main components, continues
2
3
5
1
4
1 Envelopefeeding cover
2 Plastic cover
3 Document table side guides
4 Document table
5 Insert feed belts
6 Oversize envelope (B4) adjustment knobs
7 Groundfault interrupter(GFI)
8 Main power switch, power cord receptacle
and main fuse
6
7
8
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 2-3
2.1 Main components, continues
1 Studs
2 Connection cable jacks
3 Envelope side guides
4 Enveloperear guide
5 Envelope feed belts
6 Envelopefeeding table
1
2
37
8
11
4
6
7 Envelope separator pads adjustment knobs
8 Control Panel
9 LCD display
10 Control buttons, multi function
11 Maximum load mark (red)
12 Envelope separator pads
13 Out of envelope sensor
510
9
12
13
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 2-4
2.2 The menus, flow chart
DiagnosisMenu
Feed Mode Menu
Setup Menu
ClearCounterMenu
Main Menu
Machine Mode Menu AddedFeatures Menu
Language MenuWater Amount Adjustment Menu
Run Mode
T10113 Mar2000
The Main Menu appears after switching on the power.
This is also where you return before starting the job
after changing any settings. Use the left button (below
the start symbol) to initialize Run Mode. The next
button is the reset button which allows you to reset the
machine i.e. clear the machine from envelopes and
inserts. With the right button you can enter the Setup
Menu.
In the Setup Menu you can scroll up and down with the
buttons below the arrow symbols. The chosen sub-
menu will be shown with the text inverted. Confirm your
choice by pressing the “OK?” button.
To return to the Main Menu press the “ESC” button.
2.3 Explanation of the menus
Mailer/inserter Model 45 Operator Manual 2-5
Start Reset
The Run Mode indicates that the Model 45 is ready for
use. Press the stop button to stop inserting and to
return to the Main Menu. If manual mode is chosen
from the Feed Mode Menu and no inserts are fed to
the document table within 15 seconds the Model 45 will
automatically return to the Main Menu.
Stop
T10113 Mar2000
Mailer/inserter Model 45 Operator Manual 2-6
2.3 Explanation of the menus, continues
In the Machine Mode Menu you can choose between
inserting with sealing, inserting and no sealing or just to
let the Model 45 feed your inserts through the machine
(without any envelopes as a bypass function). The
chosen mode will be shown with the text inverted.
Confirm your choice by pressing the “OK?” button or
cancel with the “ESC” button to return to the Setup
Menu.
In the Clear Counter Menu you can reset the counter.
Confirm your choice by pressing the “OK?” button or
cancel with the “ESC” button to return to the Setup
Menu.
In the Feed Mode Menu you can choose between
manual feeding or automatic feeding from a collator
and/or booklet feeder. The chosen item will be shown
with the text inverted. Confirm your choice by pressing
the “OK?” button or cancel with the “ESC” button to
return to the Setup Menu.
Otros manuales para 45
1
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