Pfeiffer Vacuum EVL 063 P Manual de usuario

Operating manual

BP 805 030 BE (9902) 1

Angle valve

with control valve

with position feedback

EVL 063 P

EVL 100 P

EVL 160 P

Safety

Technical data

Installation

Operation

Maintenance

Repair

Decommissioning

2General BP 805 030BE (9902) EVL 063–160 P

In all communications with Pfeiffer Vacuum please specify the information given

on the nameplate. For convenient reference transfer this information into the

diagram below.

Typ:

No:

F-No:

V: Hz:

Pfeiffer Vacuum, D-35614 Asslar

This manual applies to manuals with part number

PF B18 701 (EVL 063 P)

PF B28 701 (EVL 100 P)

PF B38 701 (EVL 160 P)

The part number can be taken from the nameplate.

The functions described as well as the illustrations and data contained in this

manual are subject to change without notice.

The Angle valves described in this manual are used as shut off valves in vacuum

systems and vacuum pumping stations.

The Angle valves are opened by a compressed air piston and closed by at least

one pressure spring. They close automatically in the event of a power or com-

pressed air failure.

The Angle valves have a floating switchover contact for both final positions.

Product identification

Validity

Intended use

Functional principle

BP 805 030BE (9902) EVL 063–160 P Safety 3

1 Safety

DANGER

Information on preventing any kind of personal injury or extensive equipment

damage.

CAUTION

Special information on damage prevention.

Specialists

This work may only be carried out by persons with suitable technical training and

the necessary experience.

NOTE

Special information on cost-effective use.

Result O.K.

Result not as expected

Do not dispose of

→2See page ...

a) Take into account the relevant safety regulations for the gases used.

Consider possible reactions with the materials (→24).

b) Take the necessary precautions when doing installation, maintenance, or

repair work (→26, 8, 10,14).

c) Products returned for maintenance or repair should if at all possible be free of

harmful substances (e.g. radioactive, toxic, caustic, or microbiological). Other -

wise, the type of contamination has to be declared.

Products that are not clearly declared as "free of harmful substances" are

decontaminated at the expense of the customer.

Pass on the safety information to other users.

Pfeiffer Vacuum assumes no liability and the warranty becomes null and void if the

operator or third parties

• use the product in a nonconforming manner

• disregard the operating manual

• make any kind of changes (modifications, alterations, etc.) to the product

The operator assumes the responsibility in conjunction with the gases used.

1.1 Explanation of symbols

1.2 Safety information

1.3 Responsibility and

warranty

4Technical data BP 805 030BE (9902) EVL 063–160 P

2 Technical data

EVL 063 P EVL 100 P EVL 160 P

Flange connection DN 63 ISO-K DN 100 ISO-K DN 160 ISO-K

Operating voltage V≅24...240 24...240 24...240

Protection class IP 50 IP 50 IP 50

Noise level dB (A) <70 <70 <70

Conductance for air (molecular flow) l/s 160 450 1000

Tightness mbar l/s 1×10-9 1×10-9 1×10-9

Mounting orientation any any any

Max. frequency 1/min. 30 30 20

Cycles to first maintenance 1,000,0001)1,000,0001) 1,000,0001)

Pressure difference ∆p

in closing direction

in opening direction bar

bar 3

Pressure range mbar ... bar 1×10-8 ... 5 (abs.) 1×10-8 ... 5 (abs.) 1×10-8 ... 5 (abs.)

Can be opened to a pressure difference

∆p of bar 3 3 3

Closing time ms 7502)5002) 7502)

Opening time ms 3003)6003) 15003)

Compressed air

overpressure

volume bar

cm³ 4...8

115 4...8

225 4...8

575

Starting current mA 13 13 13

Holding current mA 0.1...3.5 0.1...3.5 0.1...3.5

Load capacity of the position feedback

switches V=

A25

225

Ambient temperature °C 54)...50 54) ...50 54) ...50

Bakeout temperature

housing

actuator

control valve

°C

150

Materials

housing Al alloy

3.2315 Al alloy

3.2315

bellows stainless steel

1.4301 stainless steel

1.4301

seals Viton Viton Viton

Dimensions →25 →25 →25

Weight kg 3.7 7.5 15.4

1)under clean operation conditions

2)compressed air 5 bar (abs.)

3)compressed air 9 bar (abs.)

4) –15°C, if the ambiance is free of condensable gases

BP 805 030BE (9902) EVL 063–160 P Technial data 5

Fig. 2.1

DN 63 ISO-K

260

237

197

12°

16°

DN 63 ISO-K

Fig. 2.2

12°

15°

ADEGHZ

DN 100 ISO-K 108 ø152 293,5 264,5 316,5 25

DN 160 ISO-K 138 ø204 355 313 378 35

Electrical connection

Position feedback connection

Compressed air connection G1/8"

Position indicator

Protective cover

Valve seat side

Leak detection port

EVL 063 P

EVL 100 P

EVL 160 P

6Installation BP 805 030BE (9902) EVL 063–160 P

3 Installation

NOTE

Make sure to adhere to the special regulations concerning cleanliness and

damage prevention when working with vacuum components.

èRemove the protective covers

The protective covers may be needed for maintenance or repair.

Fig. 3.1

Make the flange connections

Clamping flange /

clamping flange Collar flange /

fixed flange Clamping flange /

baseplate

Nominal diameter Number of

clamping screws Number of screws Number of claw

grips

DN 63 ISO-K 4 4 4

DN 100 ISO-K 4 8 8

DN 160 ISO-K 4 8 8

Please refer to the catalog for further details.

DANGER

When using compressed air make sure to adhere to the applicable handling and

safety measures.

CAUTION

The compressed air must meet the following requirements:

• free of oil

• dry

• free of particles >10 µm

• overpressure 4 ... 8 bar

3.1 Making the flange

connections

3.2 Connecting the

compressed air

BP 805 030BE (9902)) EVL 063–160 P Installation 7

G1/8"

Fig. 3.2

Fig. 3.3 G1/8"

Fig. 3.4

G1/8"

Fig. 3.5

EVL 063 P

Funneling the vent in a common

exhaust duct

EVL 100 P

EVL 160 P

Funneling the vent in a common

exhaust duct

Fast venting with muffler

to common exhaust duct

The compressed air

tube must withstand at

least 10 bar

The compressed air

tube must withstand at

least 10 bar

Venting with muffler

8Installation BP 805 030BE (9902) EVL 063–160 P

èMake the connection cable (matching connector enclosed)

Wiring dia-

gram inside

the cap

24...240 V≅

Fig. 3.6

Normally open contact

(valve open)

234

CAUTION

Load capacity of

the position feed-

back switches:

25 V= / 2 A

Normally closed

contact

(valve closed)

Make the electrical connection

DANGER

The valve may only be connected to the electric power supply if:

• if the angle valve is installed in a vacuum system

• the moving parts (valve plate etc.) are protected against accidental

contact.

The controller must be turned off before the valve is connected or dis-

connected.

The mains connector may only be plugged into a socket with a protective

ground. The protection must not be nullified by an extension cable without

ground conductor.

Fig. 3.7

3.3 Electrical connection

Connect according to

the local safety

regulations

Control contact

BP 805 030BE (9902)) EVL 063–160 P Operation 9

4 Operation

Position of the valve plate Optical valve position

indicator

Medium not active

lMedium active

Fig. 4.1

Pressure range

EVL 063 P

EVL 100 P

EVL 160 P 1×10-8 mbar ... 5 bar (abs.)

Fig. 4.2 Pressure difference ∆p = 2 bar

4.1 Position of the valve

plate as function of the

media

4.2 Pressure range and

pressure difference

Pressure difference

∆p = 3 bar

Compressed

air Voltage at

the control

valve





10 Maintenance BP 805 030BE (9902)) EVL 063–160 P

5 Maintenance

Under clean operating conditions the product requires no maintenance during the

rated cycle life (→24).

DANGER

Neither the operator nor third parties shall perform maintenance work not

described in this manual.

DANGER

Persons performing maintenance work must first receive information concerning

the state of the contaminated vacuum units and their components.

Before installing or removing the product and for all maintenance work, the elec -

tric power and the compressed air supply have to be interrupted.

The connection to the compressed air and to the electric power may only be

established if:

• the angle valve is installed in a vacuum system or

• the moving parts (valve plate etc.) are protected against accidental contact

Please note that loaded springs and air cushions in the cylinder represent

potential hazards even when the supply lines are disconnected.

When using cleaning agents make sure to adhere to the applicable handling and

disposal regulations and safety measures.

NOTE

Make sure to adhere to the special regulations concerning cleanliness and

damage prevention when working with vacuum components.

èAssess the accessibility of the product

Fig. 5.1

Replacing the seals of the valve

plate and the housing

Preparation

easily accessible →, , ò, ó

not easily accessible →... ó

AøD

EVL 063 P ≈250 ≈200

EVL 100 P ≈300 ≈250

EVL 160 P ≈350 ≈300

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