Onicon F-5100 Inline Instrucciones de funcionamiento

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699

www.onicon.com • [email protected]

F-5100 Inline

Thermal Mass Flow Meter

Installation and Operation Guide

05-13

0686-7 / 18332

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 2

SAFETY INFORMATION

This meter was calibrated at the factory before shipment. To ensure correct use of the meter, please

read this manual thoroughly.

Regarding This Manual:

• This manual should be passed on to the end user.

• Before use, read this manual thoroughly to comprehend its contents.

• The contents of this manual may be changed without prior notice.

ONICON’s written permission.

• ONICON makes no warranty of any kind with regard to this material, including, but not

limited to, implied warranties of merchantability and suitability for a particular purpose.

• All reasonable efforts have been made to ensure the accuracy of the contents of this

manual. However, if any errors are found, please inform ONICON.

• ONICON assumes no responsibilities for this product except as stated in the warranty.

• If the customer or any third party is harmed by the use of this product, ONICON assumes

no responsibility for any such harm owing to any defects in the product which were not

predictable, or for any indirect damages.

Safety Precautions:

The following general safety precautions must be observed during all phases of installation,

operation, service, and repair of this product. Failure to comply with these precautions or

with specic WARNINGS given elsewhere in this manual violates safety standards of design,

manufacture, and intended use of the product. ONICON Incorporated assumes no liability for

the customer’s failure to comply with these requirements. If this product is used in a manner not

specied in this manual, the protection provided by this product may be impaired.

The following symbols are used in this manual:

WARNING

Messages identied as WARNING contain information regarding the personal safety of individuals

involved in the installation, operation or service of this product.

CAUTION

Messages identied as CAUTION contain information regarding the potential damage to the product

or other ancillary products.

IMPORTANT NOTICE

Messages identied as IMPORTANT NOTICE contain information critical to the proper operation of

the product.

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 3

TABLE OF CONTENTS

1.0 INTRODUCTION ..................................................................................................5

1.1 PURPOSE OF THIS GUIDE .......................................................................5

1.2 TYPICAL INLINE THERMAL MASS FLOW METER...............................5

1.3 STANDARD FEATURES AND SPECIFICATIONS....................................6

1.4 ADDITIONAL HARDWARE THAT MAY BE REQUIRED.........................7

1.4.1 Additional Remote Mount Cable ................................................7

1.4.2 Gaskets for Flanged Meters .........................................................7

1.5 WORKING ENVIRONMENT .....................................................................7

1.6 WARRANTY & SERIAL NUMBER ............................................................7

2.0 UNPACKING ......................................................................................................8

2.1 CHECKING TO SEE THAT YOU RECEIVED EVERYTHING....................8

3.0 INSTALLATION....................................................................................................9

3.1 INSTALLATION SITE SELECTION ..........................................................9

3.2 MECHANICAL INSTALLATION.............................................................12

3.2.1 Threaded Meter..........................................................................12

3.2.2 Flanged Meter ............................................................................13

3.3 ELECTRICAL INSTALLATION ...............................................................15

3.3.1 Analog Output ...........................................................................15

3.3.2 Pulse Output ..............................................................................15

3.3.3 Integral Mount Wiring ...............................................................16

3.3.4 Remote Mount Wiring ...............................................................17

4.0 START-UP & COMMISSIONING FOR ONICON INSERTION THERMAL

MASS FLOW METERS.......................................................................................18

4.1 DISPLAY ..................................................................................................18

4.2 POWERING THE METER ........................................................................18

4.3 HELPFUL HINTS FOR START-UP & COMMISSIONING ......................18

4.4 START-UP & COMMISSIONING.............................................................19

4.5 START-UP & COMMISSIONING WORKSHEET.....................................20

5.0 TROUBLESHOOTING GUIDE............................................................................21

APPENDIX

A-1 REMOTE MOUNT MECHANICAL HARDWARE..............................................23

A-2 CONDITIONS OF SALE .....................................................................................24

A-3 USE OF THE INSERTION DEPTH GAGE

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 4

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 5

SECTION 1.0: INTRODUCTION

We, at ONICON Incorporated, would like to thank you for purchasing our quality American made

F-5100 Series Thermal Mass Flow Meter. As our valued customer, our commitment to you is to

provide fast reliable service, while continuing to offer you quality products to meet your growing

ow measurement needs.

1.1 PURPOSE OF THIS GUIDE

We have written this guide to provide the persons responsible for the installation, operation and

maintenance of your ow meter with the product specic information they will need. This is

NOT an electrical or plumbing trade manual.

WARNING

Please do not permit persons to install, operate or maintain this equipment unless they have a

complete knowledge of their trade skills and are competent to work on combustible gas and/or high

pressure compressed air systems, according to their individual trades. Death or permanent injury

may result from accidents with these systems.

This guide is the basic reference tool for all ONICON F-5100 Inline Thermal Mass Flow Meters.

If you have not purchased all of the options, there will be references in this manual which are not

applicable to your meter(s).

1.2 TYPICAL INLINE THERMAL MASS FLOW METER

Each ONICON thermal mass meter has a single pair of encapsulated platinum sensors that are

in direct contact with the gas. The sensors consist of highly stable reference-grade platinum

windings. One sensor is self-heated and serves as the ow sensor. The other acts as a reference

sensor, and measures the gas temperature. Our proprietary sensor circuitry maintains a constant

temperature differential between the ow sensor and the reference sensor.

As gas ows by the heated sensor (ow sensor), the molecules of owing gas carry heat away

and the sensor cools. The sensor circuitry continuously compensates for this cooling effect and

maintains a constant temperature differential between the two sensors. The energy required to

maintain this temperature differential is directly proportional to the mass ow. There is no need

for additional temperature or pressure compensation.

Flow

F-5000 Series

www.onicon.com

Clearwater, FL USA

Built-in flow conditioner

Output signal(s)

to control system Optional

ONICON

Display

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 6

1.3 STANDARD FEATURES AND SPECIFICATIONS

CALIBRATION

Every ONICON thermal mass ow meter is wet calibrated in a ow laboratory against standards that are directly

traceable to N.I.S.T. A certicate of calibration accompanies every meter. Each meter is calibrated for use with a specic gas.

Standard Reference Conditions for Natural Gas: Standard Reference Conditions for Air:

Fluid: Methane Fluid: Air

Fluid Temperature: 60°F Fluid Temperature: 70° F

Fluid Pressure: 29.92” Hg (14.70 PSIA) Fluid Pressure: 29.92” Hg (14.70 PSIA)

Contact ONICON for reference conditions for other uid types.

ACCURACY

Natural Gas

± 1.0% of reading from 500 – 7000 SFPM

± 2.0 % of reading from 100 – 500 SFPM

Compressed Air

± 1.0 % of reading + 0.5% of scale over a

100:1 turndown

OVERALL FLOW RANGE

5 to 35,000 SFPM

SENSING METHOD

Thermal mass ow utilizing hybrid analog/digital sensing circuitry, no moving parts

INPUT POWER

Standard: 24 VDC ±10%, 100 mA maximum current

Optional: 90-265 VAC, 50/60 Hz

Optional: 12 VDC ±10%, 200 mA maximum current

FLUID TEMPERATURE RANGE

Standard: -40° to 200° F

Optional: 200° to 300° F

Optional: 300° to 450° F

Optional: 450° to 700° F

AMBIENT TEMPERATURE RANGE

-5° to 150° F

MAXIMUM OPERATING PRESSURE

Standard: 500 PSI

Optional: 1,000 PSI

MATERIALS OF CONSTRUCTION

Wetted metal components - 316L stainless steel

Sensor head - Platinum windings encapsulated in 316L stainless steel

Electronics enclosure - Powder coat painted cast aluminum

Remote mount enclosure - Cast aluminum

ENCLOSURE RATING

Weathertight, NEMA 4 (All versions)

APPROVALS

Integral and remote mount (24 VDC only) Class 1, Division 2, Groups B, C, & D,

(ATEX: Ex nA IIC T4X)

ELECTRICAL CONNECTIONS

Enclosed terminal blocks, cable access through two ½” NPT conduit ttings

PROGRAMMING / MEMORY

Factory programmed for specic application.

Non-volatile memory retains all program parameters and totalized values in the event of power loss.

OUTPUT SIGNAL(S)

Analog output: 4-20 mA

Scalable pulse output: Active 24 VDC pulse, 500ms duration

DISPLAY

Graphic OLED display indicates:

Bar graph indicating percentage of full scale ow

Flow rate: 7 digits

Flow total: 9 digits (Total rolls over to zero when maximum count is exceeded)

Fluid temperature: 3 digits

mWatts of energy used to heat ow sensor: 4 digits

Engineering units for rate and total

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 7

1.4 ADDITIONAL HARDWARE THAT MAY BE REQUIRED

1.4.1 Additional Remote Mount Cable

ONICON remote mount meters are provided with 25ft of cable. Additional cable lengths of

up to 1000ft may be added without affecting the calibration of the meter.

1.4.2 Gaskets for Flanged Meters

For F-5100 Inline Thermal Mass Flow Meters provided with ANSI class 150 or class 300

anges require gaskets for proper installation. ONICON does not supply gaskets.

Gaskets used must comply with all relevant AGA and ANSI standards.

1.5 WORKING ENVIRONMENT

F-5000 series meters are designed for installation and use in typical industrial environments that

are free of corrosive liquids and fumes, direct liquid exposure, heavy condensation, temperature

extremes and vibrations. Do not install the meter in direct sunlight.

The operating ambient air temperature range is -5° to 150° F.

The electrical power should be relatively clean, free of high frequency noise, large voltage

transients, and protected from power surges and brown outs.

1.6 WARRANTY & SERIAL NUMBER

Part # Description

17350 25 ft of additional mount remote cable

17351 50 ft of additional remote mount cable

17352 100 ft of additional remote mount cable

IMPORTANT NOTE

ONICON F-5000 series ow meters are individually calibrated. Remote mount electronics

enclosures and sensors must share the same serial number and must be installed together as a

system. Mixing components from different meters will result in signicant errors in calibration.

Warranty

ONICON provides a 2-year warranty for this product. Certain exclusions apply. Please refer to

Appendix A-3, ONICON’s Terms and Conditions of Sale for details.

Serial Number

The serial number of your F-5100 series ow meter is located on the nameplate attached to the

top of the enclosure. This serial number will also be located on the remote sensor for remote

mount meters.

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 8

SECTION 2.0: UNPACKING

ONICON Insertion Thermal Mass Flow Meters are packed and shipped in individual cartons. All other

peripheral devices will be packaged and shipped separately.

Please open all packages with care to prevent damage to their contents. Carefully inspect each item

for signs of damage in transit.

All ONICON products are shipped insured unless the customer specically requests otherwise. Please

notify the shipping company and ONICON Customer Service immediately if any items are damaged in

transit. Save all packing material for inspection by the shipper.

2.1 CHECKING TO SEE THAT YOU RECEIVED EVERYTHING

Standard Documentation

Enclosed with each meter is a comprehensive documentation package that includes the following

items:

• Installation and Operation Guide

• Flow Meter Calibration Certicate

• Product Data Sheet

Please notify the ONICON customer service department if any of these documents are missing.

Product

• F-5100 Inline Thermal Mass Flow Meter

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 9

SECTION 3.0: INSTALLATION

The drawings above illustrate the relationship between the integral display, the ow direction

and the orientation of the meter when installed in the pipe. Contact ONICON for assistance if

this relationship does not allow for viewing the display.

WARNING

This ow meter may be installed in pipes which are under high pressure or pipes lled with

combustible gases. Accidents with these systems can cause serious injury or death. Only persons

experienced with high pressure and/or combustible gas distribution systems and uid metering

should attempt to install, adjust, or remove the ow meter. Please read all instructions carefully

before attempting to install or service a ow meter.

ONICON will be happy to assist with technical recommendations and to provide guidance by phone

or e-mail. On-site eld engineering, installation and service are also available at an additional cost.

3.1 INSTALLATION SITE SELECTION

Install the ow meter where it will be accessible for personnel to perform necessary periodic

maintenance. The clearance required for installation is a minimum of 9” from the pipe wall

to the nearest obstruction above the electronics enclosure. Refer to Section 1.5 WORKING

ENVIRONMENT for additional considerations.

ONICON inline style ow meters must also be correctly oriented in the pipe with respect

to the direction of ow. On meters with an integrally mounted display, this will affect the

orientation of the display.

Flow

WARNING

DO NOT LOOSEN

THESE FITTINGS

WARRANTY VOID

IF REMOVED

1500 North Belcher Road, Clearwater, FL 33765 • Tel (727) 447-6140 • Fax (727) 442-5699 • [email protected]

F-5100 Inline Thermal Mass Flow Meter Manual 05/13 - 0686-7 / 18332 Page 10

9"Minimum Height

Upstream Downstream

Available Straight Run

Upstream Downstream

9"Minimum Height

Meter may be installed in a

vertical pipe with upward or

downward flow

Flow

EVALUATING UPSTREAM

PIPING CONDITIONS

Straight Pipe

Single Bend

Pipe Reduction

Multiple Bends in Same Plane

Pipe Expansions

Tees

Multiple Bends Out of Plane

Modulating or Regulating Valve

Worse Better

How to Determine the Available Straight Pipe Run:

Locate the longest straight unobstructed section of pipe available. To be unobstructed, the

section of pipe must be free of bends, tees, size transitions, valves or insertion probes of

any kind.

In addition to the information provided above

and on the previous page, the diagrams

shown below and the table shown on the next

page should be used as a guide to identifying

the best installation location for the meter.

Required upstream/downstream distances in inches

as measured from the process

connections.

GENERAL PRACTICES:

1. For best results, install the ow meter in a straight run of pipe, free of bends, tees,

valves, transitions and obstructions.

2. Straight run requirements vary based on the nature of the upstream obstruction.

See the table on page 12 for guidelines in determining upstream straight run

requirements. Depending upon specic location details, more or less straight run

may be required to produce a satisfactory ow prole.

3. If there is insufcient straight run, allow 80% of the run upstream and 20% of

the run downstream. If the total length of straight run is less than 75% of the

recommended distance, performance may seriously degrade.

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