Oneida Air Systems Pro 2000 Manual de usuario
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, N.Y. 13204
Phone 1 800 732 4065 315 476 5151 Fax 315 476 5044 www.oneida air.com
Shown with optional
bolt together Angle Iron
stand and optional 55
gal. steel drum.
*Models may
vary sligthly in
appearance.
- Baldor
Dust Collector
1
Thank You for Choosing an Oneida Air Systems Product!
AS manufactures and sells dust collection equipment only. ur qualified technicians and
sales staff are available 7:30am - 6:00pm EST Mon. - Thur. and 7:30am - 5:00pm EST Fri. to
answer any questions concerning AS products and dust collection. Call for ductwork design
and ductwork quotes, including system pricing and shipping cost.
Table of Contents
Page
Read the entire Owners Manual efore installing or operating system!
Pro 2000 Owners Manual O.A.S. 2007
c
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
XI.
XII.
XIII.
XIV.
XV.
XVI.
XVII.
XVIII.
XVIV.
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
System Start-Up Information
Commercial Configurations
General Specifications & Fan Performance Curves
Dimensions
General Assembly
General Assembly Instructions
Bracket Assembly
Filter Assembly
Filter Maintenance
Filter Efficiency Gauge Mounting Instructions
Directions for Cleaning External Filter
Fan / Blower Wiring Diagram
Troubleshooting
Fire Hazards - Read Before Installing System
Terms and Conditions
Stand Assembly
Accessories
Fan Motor Maintenance
Remote Wiring Diagram
2
I. System Start-Up Information
1. Read the installation and maintenance instructions as well as the recommended
safety practices in this manual.
2. Install Ductwork completely before operating collector:
A.) Seal ductwork with silicone sealant or duct tape.
B.) Have Dust Bin in place and sealed.
3. Have licensed electrician wire Fan / Blower according to wire diagram on pg. 13
in this owners manual.
4. Have licensed electrician check current draw on motor with all gates open. Current
draw should not exceed maximum motor amperage. ( AS is not responsible for
damage to motors caused by improper installation, wiring or failure to follow these
directions.)
Caution
The Direct Drive Fan / Blower makes the system top heavy!
Use extreme care when setting the unit up!
Warning
If amperage is too high shut down immediately!
(See troubleshooting section.)
Warning
Do not operate Fan / Blower unless Cyclone and Dust Bin
are in place. Motor will over heat!
Warning
Check amperage draw during operation with all blast gates
open. Make certain amperage is not outside operating limit
indicated on motor plate!
Pro 2000 Owners Manual O.A.S. 2007
c
3
II. Pro Series 2000 Configurations
Caution:
If exhaust air is vented outside you must provide make up / return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters or other appliances.
1. External Cartridge Filter -
Silencer Included with Filter
Pro 2000 Owners Manual
Silencer
included
w/ Filter
O.A.S. 2007
c
Shown with optional
Angle Iron Stand
and optional 55 gal.
steel drum.
Cartridge Filter Media
1 Pleated Spun-Bonded Cartridge Filter 62 / 130 Sq. Ft.
Accredited, independent lab tested.
Bathed in teflon-like coating for easy dust release.
Captures 99.9% of Test Material from 0.2 - 2 microns.
Kit Contents
8 Ft. Hose and Connection
0
1234
5
INCHES W.C.
Gauge Bracket
Included Square-to-Round Inlet
Included Filter Efficiency Gauge
Included Magnetic Starter
Included
all Bracket
Included Silencer
Do Not Remove
III. General Specifications & Fan Performance Curves
Pro 2000 Owners Manual O.A.S. 2007
c
4
Static pressure and volume together determine
a fans performance. Several factors, such as
layout of ductwork and diameter of openings,
can affect a fans performance.
1973 CFM @ 2 SP w/c w/o filter
Full 16 gauge galvanized cyclone & 14 ga. barrel
Rectangular inlet with included Square to Round to 8
Rectangular outlet
Cast aluminum fan wheel
back inclined non-sparking, non-ferrous dynamic, two-planed balanced to IS 6.3
specifications.
Sound 80 - 82dB @ 10 with Built-in Silencer and Filter
130 Sq. Ft. Filter Media / Spun-Bonded
System Fan Curve
U.S. Made Baldor / TEFC / Class F / 1.15 SF
Single Phase
5hp Motor
208 - 230V
19.8A
Three Phase
5hp Motor
208 - 230 / 460V
13.6 - 12.4 / 6.2A
Pro Series 2000
6
4
2
0
Static Pressure at Cyclone Inlet
CFM
0 200 400 600 1000800
12
18001600
1200
12
8
10
1400 2000
11.1
10
8.1
5.8
4
2.75
2
Without Filter
*Fan curves vary slightly with different filter packages.
With Filter
1973
1802
1709
1543
1273
987
736
0
2.00
2.75
4.00
5.80
8.10
10.00
11.10
12.00
SP @
Inlet
CFM
w/o Filter
5
IV. Dimensions
For Minimum Mounting Heights w/ 62 Filter.
*Dimensions subject to slight variation in manufacturing.
Pro 2000 Owners Manual O.A.S. 2007
c
00.00
72.00
81.00
35 Gal Shown
Add 8"for 55 Gal
62.00
4.00
8.00
18.00
18.00
27.00
53.00
60.00
1
Dimensions shown with
5" flex hose between
drum and one ollars
8.00
16.00
V. General Assembly
Pro 2000 Owners Manual O.A.S. 2007
c
6
Cyclone
Barrel
Cone
Square to Round
Connects to Inlet
1. Motor/Blower Assembly BXI012309-1ph - - 3ph
1a. Fan heel - B X159800
Magnetic Starter w/ Remote Option: 1 phase
1b. Motor Starter - AMR221417 1phase only
1c. Cord Connector - C027063 1 phase only
1d. Cord Connector Locknut - CN340000 1 phase only
1e. 5hp Motor BMZ050170 - 1 ph / BMZ050370-3 ph
1f. Motor Plate - RMP002301
Magnetic Starter not factory wired 3 phase
Enclosed contactor with 220v coil - AMC183600
Overload 12-18 amps - AMO121800
Start Stop Push Button - AMP000000
2. Fan Housing - BHX030009
3. Cyclone Barrel - SXI002309
4. Cyclone Cone - SCX002309
5. Plenum Assembly for Filter 8 Elbow - FPX010300
5a. Thumb Nut (4) - AFT000001
5b. Cartridge Filter Threaded Clamp (4) - AFX000000
5b1. AFB155180 Bolt 5/16-18 x 2 1/2
5c. Fender asher 5/16 (4) - AF 170000
5d. Dust Pan 4 - FPZ016040
5e. Hardware Kit - AHX000000
f1. (14) 3/8 ashers - AF 190000
f2. (7) 3/8 iz Nuts - AFT00004
f3. (7) 3/8 x 1 Bolts - AFS015100
f4. (12) 5/16 x 1 Bolts - AFB155190
f5. (24) 5/16 ashers - AF 180000
f6. (28) 5/16 iz Lock Nuts AFT155175
f7. Gasket - RGZ000000 (25)
f8. (3) 3/8 x 1 14 Bolts - AFS0157007
6. Internal Silencer (Pat. Pend.) - BSC180000
7. Filter - 18 Dia. x 62L - FCS186200
8. Owners Manual - ZBM000015
9. Decal - (1) Oneida Logo - ZBC000015
10. Labels
10a. Rotation Label - ZBC000029
10b. Caution / Exhaust Label - ZBS000004
10c. General Caution Label - ZBS000001
10d. Filter Maintenance Label - ZBS000007
10e. Caution / Check Frequently Label - ZBS000006
10f. Caution / Drum Cover Label - ZBS000005
11. all Bracket -Standard- SMS30000
12. Square to Round Inlet Transition to 8 dia. - BQX082000
Options for Dust Drums: OKD000000
13. 35 Gal. Fiber Drum Kit (Standard) - SDK351001
13a. Drum Lid w/ 10 Ring - SDX001000
13b. Hose Clamp 12 dia. (2) - ACB120000
13c. 35 Gal. Fiber Drum - SDS350000
13e. Flex Hose (10 dia. x 1) - DHF100000
13. 55 Gal. Fiber Drum Kit - SDK551001
13a. Drum Lid w/ 10 Ring - SDX001000
13b. Hose Clamps 12 (2) - ACB120000
13c. 55 Gal. Fiber Drum - SDS550000
13e. Flex Hose (10dia. x 1) - DHF100000
13. 55 Gal. Steel Drum Kit - SEK551001
13a. Drum Lid w/ 10 Ring - SEX551000
13b. Hose Clamps (2) - ACB120000
13c. 55 Gal. Steel Drum - SES550000
13e. Flex Hose (10 dia. x 1) - DHF100000
14.Filter Efficiency Gauge 0-5 H20 - VRG001005
14a. Vinyl Tubing Clear 5/16 O.D. - VRV003125 (8)
14b. Static Pressure Tip - VRP001875
14c. Mounting Flange for Pitot Tube - VRP010000
14d. Filter Efficiency Gauge Bracket - FXX000000
30. Optional 55 gal. Angle Iron Stand -
Part # ST 023055
1. Uprights - SXX000068 (4)
2. Braces - SXX000021 (7)
3. Feet - STX002001 (4)
Stand - Hardware Kit -
Part # AHX021023
A. (32) - 5/16 Bolts
Part # AFB155190
B. (32) - 5/16 iz Nuts
Part # AFT155175
C. (64) 5/16 Flat ashers
Part # AF 180000
Optional Angle Iron Stand
0
1234
5
INCHES W.C.
14 14a 14b
14d 14c
XXK200001 - 1 phase XXK200003 - 3 phase
f7 5
6
5a
5b
5c
7
f7
4
13b
13e
13b
13a
3
13c
5d
(8) 5/16 ashers
(8) 5/16 Nuts
(8) 5/16 ashers
(8) 5/16 Nuts
(7) 3/8 x 1 Bolts
(7) 3/8 ashers
(7) 3/8 Nuts
11
12
Optional Fan/Blower Outlet Transitions:
15. Square to 8 dia. For Fan Outlet - BQX308000 Uncrimped
15a. Square to 8 dia. For Fan Outlet - BQX308001 Crimped
2
1a
1e
1f
15 & 15a
Note: For cyclonic preseparation there must be an air tight seal between cyclone and dust
container. Dust bin must be located vertically under cyclone material drops down by gravity. 7
Pro 2000 Owners Manual O.A.S. 2007
c
VI. General Assembly Instructions
Cyclone
Barrel
Cyclone
Cone
2.
Cyclone
Barrel
Air Inlet
Fan /
Blower
Housing
1.
Air
utlet
Gasket
Material -
Outside of
Bolt Circle on
underside of
Housing.
Silicone nuts.
There are essentially three ways to assem le your collector
and to attach it to the racket. The way that is right for you
should e determined y expertise and manpower availa le.
When the units are all assem led they are very heavy and top
weighted. All of this should e taken into account efore
deciding on the method est suited for you.
Do N T use hook on motor to lift unit.
Gasket
Material
3.
3/8 Bolt / (2) Washers /
Serrated Nut per bolt hole
on each side and back.
4.
Collector
Hose Clamp
Hose Clamp
Flex Hose
Dust Bin
Gasket
Material
(12) 5/16 Bolts
(24) Flat ashers
(12) Serrated Nuts
Bolt
asher
Flange
asher
Nut
TOP
Motor &
Plate
Method #1 -
Bolt Fan/Blower housing to Cyclone barrel. Then bolt
Motor and Plate to Fan/Blower housing. Carefully lay
unit on its side and then bolt cone to barrel. Lift entire
unit up onto wall braket. Unit is extremely heavy and
top weighted, be advised!
Method #2 -
Bolt Fan/Blower housing to Cyclone barrel. Then bolt
Motor and Plate to Fan/Blower housing. Put Cone up
on Wall Bracket and orient holes. Lift assembled unit
onto cone making sure proper holes are lined up. Bolt
unit to bracket, then finish bolting barrel to cone.
Method #3 -
Bolt Fan/Blower housing to Cyclone barrel. Put Cone
up on Wall Bracket and orient holes. Lift assembled unit
onto cone making sure proper holes are lined up. Bolt
unit to bracket, then finish bolting barrel to cone. Lift
Motor & Plate onto Fan/Blower housing and bolt together
in proper direction.
Before you start, make sure you have cut and placed
the provided gasket material on top and bottom of the
Fan/Blower housing and the Cone as shown in the
diagrams. Then determine which direction you want
your filter to hang and which direction your ductwork
will enter the collector.
With all assemblies, make sure
rectangular air outlet is oriented on
Fan/Blower housing as you are looking
down as in Fig. 1A or facing it as shown
in diagrams. Then you can rotate
housing to whatever bolt position is
best for your shop.
TOP
VIEW
Fig. 1A
TOP
Gasket Material -
Outside of Bolt
Circle on top of
Housing. To
further eliminate
air leaks, a small
amount of silicone
should be used on
nuts to secure
motor plate.
8
Pro 2000 Owners Manual O.A.S. 2007
c
VII. Bracket Assembly
1. You must determine the direction the fan outlet will point to
proceed with this mounting assembly. The collector will seem
quieter if the outlet is aimed away from the area people tend to
work. Slots in the brackets are .406 x 1.00
Note: Bolts included to mount bracket to collector. Hardware
N T included to mount to wall.
2. Hold bracket against wall with top of plate at 60. Mark where
mounting holes fall. Mount wall bracket. For wall mounting, the
bolt centers on the brackets are at 16to accomodate most wall
stud spacing. See Fig. 1 & 2. Use a Level to ensure straightness.
3. Attach bracket to wall with lag screws, concrete anchors, or
other suitable hardware. See Fig. 2 & 3. Note: When installing
the brackets on a concrete wall, mount 2 x 4s between wall and
brackets to stabilize and dampen vibration.
4. Position Angle Ring around top of cone over bracket. Line up
one hole in Ring with hole in each bracket at desired rotation of
outlet. If rotation you desire does not correspond to an existing
hole in Angle Ring, drill new ones. Use three 3/8 bolts (included)
with washers & lock washers to secure the fan. See Fig. 4.
5. Attach tightly with bolts. See Fig. 4.
Note: Please do not install an Oneida Dust Collection System alone. Competent
assistance is advisa le. Units are heavy!
60 to top of plate.
Distance tor minimum
mounting height.
4
1
.406 x 1.00
16
12 Ga.
2
3
Level
VIII. Filter Assembly
9
Pro 2000 Owners Manual O.A.S. 2007
c
Note: Do not return exhaust air to the shop unless filter media is added.
External 62 Filter Assembly
1. Attach cartridge with hardware provided making sure
gasket is attached. See Fig. 1
2. If Filter requires additional support. Use the plate at the
top of the filter to support the filter assembly.
Note: If filter cartridge is located away from the cyclone
and motor, additional square-to-round connectors and pipe
can be purchased.
*Silencer Included.
For Filter cleaning instructions, see pg. 11.
Caution:
If exhaust air is vented outside you must provide make up / return air.
Flue gases (carbon monoxide) can be drawn into the shop from furnaces,
water heaters or other appliances.
1. Exhaust air to exterior of building.
Mount directly at the hole in exterior
wall or use a square-to-round transition
and ductwork to vent air to exterior.
No Filter Assembly
* Exhaust Diverter -
Can be used either
up or down
Option -
* nly usable on No Filter.
Caution: Rotating lades! Keep hands clear. Keep
people away from exhaust.
Fig. 1 Gasket
Material
(7) 3/8 x 1 Bolts
(14) ashers
(7) Serrated Nuts
Silencer
Filter
Filter
Clamp
Dust Bin
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