Omron G9SX Series Manual de usuario

NEW

D40A/G9SX-NS

Compact Non-Contact Door Switch/

Flexible Safety Unit

Stable Operation Increases Line Efficiency

New Type of Non-Contact Door Switches for

Worker Safety and Higher Productivity

These new Non-Contact Door Switches provide more stability in detection than

previously possible with non-contact door switches.

●Easy-to-see 2-Color Indicators

●Small Actuator

Solves Conventional Switch Issues to Provide Stable Detection

The Switch does not accurately detect the door when it is closed slowly, resulting in an error.

The D40A does not use reed switches and

provides stable detection with electronic switches.

Conventional Switches

Detects slow rotating operation.

Compact

Switch status is easy to see at a glance with

these red/yellow LED indicators.

An actuator that is smaller than the switch saves

space, even inside the door.

Even when mounted with an L-bracket, the

actuator's height will not hinder installation or

operation.

Red:

Open door

detected.

Yellow:

Closed door

detected.

Not lit:

Power OFF

or failure

Switch Actuator

Issue 1 Is

Solution 1 So

Conventional switch

Door

closed

slowly.

An error can occur

if the door is closed

slowly with

conventional

switches.

Slow

Magnet

Reed switch contacts Reed switch contacts

Magnet

ErrorError

If the switching timing of

reed switch contacts 1

and 2 varies too much,

the Controller detects an

error and turns OFF the

output to maintain safety.

Note: The figure is intended

only as an illustration.

Stable Detection

with the D40A's

New System

Slow

Detects slow lateral operation.

●Mount from Either Side

●Connect Up to 30 Switches to a Single Controller

rror.

With the D40A...

eration.

Mount from

Either Side

Up to 30 Switches

Mount from whichever side provides the easiest wiring

path to enable mounting to all types of doors.

Reduce costs by connecting up to 30 Switches to a single Controller.

It is nearly impossible to tell which door is open in a multi-door application.

Issue 2

Solution 2

Error

Swinging doorsSwinging doors Sliding doorsSliding doors

If an error occurs...

The auxiliary outputs can be used to easily indicate which door is

open.

And with two-color indicators, mounting adjustments are also easy.

The D40A is the first Non-contact Door Switch to combine 2-color

indicators, auxiliary outputs, and 30-switch connection capacity,

allowing you to create a better safety environment.

It's impossible to tell if there is a door open or if an error has occurred.

The system cannot be started because the Controller has turned

OFF the output even though all doors appear to be closed.

All doors must be opened and closed before operation can be

started.

Two Types of Controller to Solve Productivity,

Expandability, and Maintenance Issues

●Two Different Controllers

Reduce Costs with these New-Concept Controllers

Two Controllers are required for emergency stop switches and

non-contact door switches.

The G9SX-NS and G9SX-NSA are designed specifically for use with the

D40A, and with the G9SX-NSA you can also connect mechanical safety

door switches. Among other features, these Controllers support logical

AND connections that enable partial stops. These Controllers make the

most of D40A Switches.

Issue 1

G9SX-NS

@D40A input

@Two instantaneous

safety outputs

@Logical AND

connection output

@Logical AND

connection input

G9SX-NSA

@D40A plus mechanical

safety door switch input,

channel 1 or 2

@Two instantaneous safety

outputs

@Two OFF-delay safety

outputs

@Logical AND

connection input

@Logical AND

connection output

●One hazard.

●The system must be stopped

when either a door is opened

or an emergency stop switch

is pressed.

The D40A

Simplifies the

Configuration

With only one G9SX-

NSA222-T03@

Controller, both a Non-

contact Door Switch

and an emergency

stop switch can be

connected.

The G9SA must be

added to connect the

emergency stop

switch.

Application

D40B-J1

Emergency

stop switch

(See note.)

G9SA

D40A

G9SX-NSA

Emergency

stop switch

(See note.)

Two

Controllers

D40B

One

Controller

●

Expansion Units to Easily Increase the Number of Outputs with the G9SX-NSA

●

Mechanical Safety Door Switches Can Also Be Connected with the G9SX-NSA

Another Controller has to be added to use an OFF-delay timer.

●Indicators That Make Maintenance Easier

Up to 25 Outputs

G9SX-EX Expansion Unit

Logical AND

connection error

Safety Door

Switches

D40A

The indicators show the

location and cause of wiring

errors and any other errors that

are detected.

Auxiliary outputs for errors also

contribute to reducing down

time.

Inputs can be accepted from

both D40A Switches and

mechanical switches to

reduce the number of

Controllers and costs.

The number of outputs can

be easily increased using

connectors.

Up to 25 outputs can be

configured.

Issue 2

Input error Output error

The G9SA must be

added to use an

OFF-delay timer.

G9SA

OFF-delay output

G9SA-321-T@

D40B-J1

Emergency

stop switch

(See note.)

D40A

Emergency

stop switch

(See note.)

G9SX-BC G9SX-NSA

Three

Controllers

Two

Controllers

The D40A

Simplifies the

Configuration

D40B

A Controller can be

eliminated because

the G9SX-NSA222-

T03@provides an

OFF-delay output.

Application

D40A

Note: Always use a manual reset when using an emergency stop.

Logical AND

connection

Wiring

One

Controller

●Two hazards.

●The power supply must be

turned OFF immediately when

the emergency stop switch is

pressed.

●When a door is opened, a

stop signal is sent to only

servomotor B and then the

power supply is turned OFF.

Configuration Example for Logical AND Connections with the G9SX

Segment A Segment B Segment C

Logical AND

connections

G9SX-BC

(1) Emergency stop

switch

G9SX-AD G9SX-NSG9SX-AD

(2) Door A (3) Door B (4) Door with D40A

D40A

Segment A Segment B

(1) Emergency stop switch

pressed.

Stop Stop

Segment C

Stop

Segment A Segment B

(2) Door A opened.

Stop

Segment C

Segment A Segment B

(3) Door B opened.

Stop Stop

Segment C

Stop

Segment A Segment B

(4) Door with D40A opened.

Stop Stop

Segment C

Stop

Operation Examples

Robot A Robot B

Small Assembly System

Logical AND connections

(1) Emergency stop

switch

D40A

G9SX-NS G9SX-NS

(2) Robot door A (3) Robot door B

Semiconductor Inspection System

G9SX-BC

Robot A Robot B

Stop Stop

Robot A Robot B

Stop

Robot A Robot B

Stop Stop

Operation Examples

Safety Door SwitchSafety Door Switch

D40A

Logical AND Connections

OMRON's unique logical AND connections enable easily constructing safety circuits that were troublesome with

previous Controllers. The new Non-contact Door Switch Controllers embody the concepts for the G9SX Series, so you

can also use the previous G9SX-series Controllers in the same system.

(2) Door A (with door switch) (3) Door B (with door switch)

(4) Door with

the D40A

Robot door A

Robot door B

(1) Emergency stop

switch

Segment C

Segment B

Segment A

Note: Refer to the G9SX datasheet (Cat. No. J150) and to the 2006 Safety Components Series Group Catalog (Cat. No.Y106) for details on logical AND connections and the G9SX-series Controllers.

●Both robots will stop when the emergency stop

switch is pressed.

●Robot A will stop when robot door A is opened.

●Robot B will stop when robot door B is opened.

●

The entire system will stop if the emergency stop switch is pressed.

●

Only segment A will stop if door A (with door switch) is opened.

●

Only segment B will stop if door B (with door switch) is opened.

●

Only segment C will stop if the door with the D40A is opened.

(1) Emergency stop

switch pressed.

(2) Robot door A

opened.

(3) Robot door B

opened.

Compact Non-Contact Door Switch D40A/Flexible Safety Unit G9SX-NS 7

Compact Non-Contact Door Switch/Flexible Safety Unit

D40A/G9SX-NS

Electronic Detection Mechanism for Better

Stability in Non-contact Door Switch

Operation

• Stable operation reduces Controller errors caused by unstable

doors.

• Connect up to 30 Non-contact Door Switches with LED

indicators to one Controller.

• Reversible switch provides flexibility in installation.

• Two-color LED indicator enables easier maintenance by

identification of door status and cable disconnections.

• Safety category 3 (EN 954-1).

• Both Non-contact Door Switches and conventional Key-type

Safety-door Switches can be input to one Controller, saving

space.

• OFF-delay output provided for stop category 1.

• Easily construct partial stop and complete stop systems with the

logical AND connection function, using G9SX as the Controller.

Refer to “Precautions” on page 28.

Model Number Structure

■Model Number Legend

Non-Contact Door Switch (Switch/Actuator)

Non-Contact Door Switch Controller

1. Type

1: Standard model

2. Auxiliary outputs

C: 1NO (PNP transistor output)

3. Cable length

2: 2 m

5: 5 m

123

D40A - @@@

1234 5 6

G9SX - @@@@@@ - @@@ - @@

1. Functions

NS/NSA: D40A Controller

EX: Expansion Unit

2. Output Configuration

(Instantaneous Safety Outputs)

2: 2 outputs

4: 4 outputs

3. Output Configuration

(OFF-delayed Safety Outputs)

0: None

2: 2 outputs

4. Output Configuration

(Auxiliary Outputs)

1: 1 output

2: 2 outputs

5. Max. OFF-delay Time

D40A Controller

T03: 3 s (Variable)

Expansion Unit

Blank: No OFF delay

T: OFF delay

6. Terminal Block Type

RT: Screw terminals

RC: Spring-cage terminals

8Compact Non-Contact Door Switch D40A/Flexible Safety Unit G9SX-NS

Ordering Information

Non-Contact Door Switches (Switch/Actuator)

Note: 1. Must be used in combination with a G9SX-NS@Non-contact Door Switch Controller.

2. PNP open-collector semiconductor output.

Non-Contact Door Switch Controllers (Controllers for D40A)

Note: 1. P channel MOS FET transistor output

2. The OFF-delayed output becomes an instantaneous output by setting the OFF-delay time to 0 s.

3. PNP transistor output

4. The OFF-delay time can be set in 16 steps as follows:

0/0.2/0.3/0.4/0.5/0.6/0.7/0.8/0.9/1.0/1.2/1.4/1.8/2.0/2.5/3.0 s

Expansion Units

Note: 1. PNP transistor output

2. The OFF-delay time is synchronized to the OFF-delay time setting in the connected Controller (G9SX-NSA222-T03-@).

Classification Appearance Auxiliary outputs Cable length Mode

Standard models Semiconductor outputs

(See note 2.)

2 m D40A-1C2

5 m D40A-1C5

Safety outputs

(See note.1)

Auxiliary

outputs

(See note

3.)

Logical

AND con-

nection

input

Logical

AND con-

nection

output

Max. OFF

delay time

(See note 4.)

Rated

voltage

Terminal block type Model

Instanta-

neous

OFF-delayed

(See note 2.)

(Semicon-

ductors)

(Semicon-

ductors)

1 1 --- 24 VDC Screw terminals G9SX-NS202-RT

Spring-cage terminals G9SX-NS202-RC

(Semiconduc-

tors)

3.0 s Screw terminals G9SX-NSA222-T03-RT

Spring-cage terminals G9SX-NSA222-T03-RC

Safety outputs Auxiliary

outputs

OFF-delay time Rated voltage Terminal block type Model

Instantaneous OFF-delayed

4PST-NO --- 1

(Semiconductor)

(See note 1.)

--- 24 VDC Screw terminals G9SX-EX401-RT

Spring-cage terminals G9SX-EX401-RC

--- 4PST-NO (See note 2.) Screw terminals G9SX-EX041-T-RT

Spring-cage terminals G9SX-EX041-T-RC

Compact Non-Contact Door Switch D40A/Flexible Safety Unit G9SX-NS 9

Specifications

■Ratings/Characteristics of Non-contact Door Switches

Note: 1. This is the distance where the switch operates from OFF to ON when approaching and the distance where the switch operates from ON

to OFF when separating when the switch and actuator target marks are on the same axis, and the sensing surfaces coincide.

2. Turns ON when the actuator is approaching.

3. For details, refer to item 5 on page 29.

Item Model D40A-1C@

Operating

characteristics

(See note 1.)

Operating distance OFF→ON 5 mm min.

Operating distance ON→OFF 15 mm max.

Differential travel (max.) 20% of operating distance

Influence of temperature (max.) ±20% of operating distance at 23°C, within temperature range of −10 to 55°C

Ambient operating temperature −10 to 55°C (no icing or condensation)

Ambient operating humidity 25% to 85%

Insulation resistance (between charged parts and case) 50 MΩmax. (at 500 VDC)

Dielectric strength (between charged parts and case) 1,000 VAC for 1 min

Vibration resistance 10 to 55 to 10 Hz (single amplitude: 0.75 mm, double amplitude: 1.5 mm)

Shock resistance 300 m/s2min.

Degree of protection IP67

Material PBT resin

Mounting method M4 screws

Terminal screw tightening torque 1 N·m

Power consumption 0.6 W max.

Auxiliary outputs (See note 2.) 24 VDC, 10 mA (PNP open-collector outputs)

LED indicators Actuator not detected (red); actuator detected (yellow)

Connection cables 2 m, 5 m

Number of connectable switches (See note 3.) 30 max. (wiring length: 100 m max.)

Weight Switch: approx. 145 g, actuator: approx. 20 g (D40A-1C2)

10 Compact Non-Contact Door Switch D40A/Flexible Safety Unit G9SX-NS

■Ratings of Non-contact Door Switch Controllers

Power input

Note: Power consumption of loads not included.

Inputs

Note: Only applies to the G9SX-NSA222-T03-@. Refers to input other than that from the Non-contact Door Switch.

Outputs

Note: 1. While safety outputs are in the ON state, the following signal sequence is output continuously for diagnosis.

When using the safety outputs as input signals to control devices (i.e. Programmable Controllers), consider the OFF pulse shown below.

2. The following derating is required when Units are mounted side-by-side.

G9SX-NS202-@/G9SX-NSA222-T03-@: 0.4 A max. load current

Expansion Unit

Item Model G9SX-NS202-@G9SX-NSA222-T03-@G9SX-EX-@

Rated supply voltage 24 V DC

Operating voltage range −15% to 10% of rated supply voltage

Rated power consumption (See note.) 3 W max. 4 W max. 2 W max.

Item Model G9SX-NS202-@/G9SX-NSA222-T03-@

Safety input (See note.) Operating voltage: 20.4 VDC to 26.4 VDC, internal impedance: approx. 2.8 kΩ

Feedback/reset input

Item Model G9SX-NS202-@/G9SX-NSA222-T03-@

Instantaneous safety output (See note 1.)

OFF-delayed safety output (See note 1.)

P channel MOS FET transistor output

Load current: 0.8 A DC max. (See note 2.)

Auxiliary output PNP transistor output

Load current: 100 mA max.

OFF

360 µs max.

Approx.100 ms

Item Model G9SX-EX-@

Rated load 250 VAC, 3 A/30 VDC, 3 A (resistive load)

Rated carry current 3 A

Maximum switching voltage 250 VAC, 125 VDC

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