Nordson PatternCoat Series Manual de usuario
NORDSON ENGINEERING GMBH DLÜNEBURG DGERMANY
Applicators
Series PatternCoat
(PCT)
Manual P/N 7135308_08
- English -
Issued 05/15
P/N 7135308_08 E2014 Nordson Corporation
PatternCoat
Note
This document applies to the entire series.
Order number
P/N = Order number for Nordson products
Notice
This is a Nordson Corporation publication which is protected by copyright. Original copyright date 2007.
No part of this document may be photocopied, reproduced, or translated to another language without the prior
written consent of Nordson Corporation. The information contained in this publication is subject to change
without notice.
E2014 All rights reserved.
- Translation of Original -
Trademarks
AccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, Build‐A‐Part, CanWorks, Century, CF,
CleanSleeve, CleanSpray, Color‐on‐Demand, ColorMax, Control Coat, Coolwave, Cross‐Cut, cScan+, Dage, Dispensejet, DispenseMate, DuraBlue,
DuraDrum, Durafiber, DuraPail, Dura‐Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo‐Coat, e.DOT, EFD, Emerald, Encore, ESP, e
stylized, ETI‐stylized, Excel 2000, Fibrijet, Fillmaster, FlexiCoat, Flexi‐Spray, Flex‐O‐Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill,
GreenUV, HDLV, Heli‐flow, Helix, Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso‐Flo, iTRAX, JR, KB30, Kinetix, KISS, Lean Cell, Little Squirt,
LogiComm, Magnastatic, March, Maverick, MEG, Meltex, Microcoat, Micromark, Micromedics, Micro‐Meter, MicroSet, Microshot, Millenium, Mini Blue,
Mini Squirt, Moist‐Cure, Mountaingate, MultiScan, NexJet, No‐Drip, Nordson, Optimum, Package of Values, Paragon, PatternView, PermaFlo, PICO,
PicoDot, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, PRIMARC, Printplus, Prism, ProBlue, Prodigy, Pro‐Flo, Program‐A‐Bead,
Program‐A‐Shot, Program‐A‐Stream, Program‐A‐Swirl, ProLink, Pro‐Meter, Pro‐Stream, RBX, Rhino, Saturn, Saturn with rings, Scoreguard, SC5, S.
design stylized, Seal Sentry, Sealant Equipment & Engineering, Inc., SEE and design, See‐Flow, Select Charge, Select Coat, Select Cure, Servo‐Flo,
Shot‐A‐Matic, Signature, Slautterback, Smart‐Coat, Smart‐Gun, Solder Plus, Spectrum, Speed‐Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead,
Sure Clean, Sure Coat, Sure‐Max, Sure Wrap, Tela‐Therm, Tip‐Seal, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, TrueCoat, Tubesetter, Ultra,
UniScan, UpTime, u‐TAH, Value Plastics, Vantage, Veritec, VersaBlue, Versa‐Coat, VersaDrum, VersaPail, Versa‐Screen, Versa‐Spray, VP Quick Fit,
Walcom, Watermark, When you expect more., X‐Plane are registered trademarks - ®- of Nordson
Accubar, Active Nozzle, Advanced Plasma Systems, AeroDeck, AeroWash, Allegro, AltaBlue, AltaSlot, Alta Spray, AquaCure, Artiste, ATS, Auto‐Flo,
AutoScan, Axiom, Best Choice, BetterBook, Blue Series, Bravura, CanNeck, CanPro, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic
IX, Clean Coat, Cobalt, ContourCoat, Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo‐Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid,
DuraCoat, e.dot+, E‐Nordson, Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, Flow Coat, Fluxplus,
Freedom, G‐Net, G‐Site, Genius, Get Green With Blue, Gluie, Ink‐Dot, IntelliJet, iON, Iso‐Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin,
MicroMax, Mikros, MiniEdge, Minimeter, MonoCure, Multifil, MultiScan, Myritex, Nano, OmniScan, OptiMix, OptiStroke, Optix, Origin, Partnership+Plus,
PatternJet, PatternPro, PCI, PharmaLok, Pinnacle, Plasmod, PluraMix, Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PURBlue,
PURJet, PurTech, Quad Cure, Quantum, Ready Coat, RediCoat, RollVIA, Royal Blue, Select Series, Sensomatic, Shaftshield, SheetAire, Smart, Smartfil,
SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, StediFlo, StediTherm, Summit, Sure Brand, SureFoam, SureMix, SureSeal, Swirl Coat, TAH,
Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal, ValueMate, Versa, Viper, Vista,
WebCure, YESTECH, 2 Rings (Design) are trademarks - T- of Nordson Corporation.
Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes,
could lead to violation of the owners' rights.
Table of Contents I
P/N 7135308_08
E2014 Nordson Corporation PatternCoat
Table of Contents
Safety Instructions 1.....................................
Note on Manual 1........................................
Definition of Term(s) 1......................................
Applicator 1............................................
Introduction 2............................................
Intended Use 2............................................
Sample Application: Cut and Stack Labeling 2...............
Unintended Use - Examples - 3...........................
Residual Risks 3..........................................
Components of the Applicator 4.............................
Explanation of Type Designation 5...........................
ID Plate 5..............................................
Installation 6.............................................
Unpacking 6..............................................
Transport 6...............................................
Storage 6.................................................
Disposal 6................................................
Changing Direction of Application 7..........................
Installation 9..............................................
Adapter Plates 9........................................
Installation without adapter plate 10.......................
Installation with adapter plate P/N 7133073 10.............
Installation with adapter plate P/N 7133074 10.............
Positioning Applicator 11..................................
Exhausting Adhesive Vapors 11............................
Electrical Connection 12.....................................
Laying Cable 12..........................................
Connecting Applicator 12..................................
Heating 12............................................
Solenoid Valves 12.....................................
Pneumatic Connection 13....................................
Connecting Control Air 13.................................
Operating with Lubricated Compressed Air 13.............
Connecting Heated Hose 14.................................
Using Second Open‐end Wrench 14........................
Connecting 14...........................................
Disconnecting 14.........................................
Table of Contents
II
P/N 7135308_08 E2014 Nordson Corporation
PatternCoat
Operation 15..............................................
Triggering Solenoid Valves 15................................
Setting Temperatures 15....................................
Maximum Operating Temperature 15.......................
Setting Application Width 16.................................
Maintenance 17...........................................
Relieving Pressure 17.......................................
Changing Type of Adhesive 17...............................
Daily Maintenance 18.......................................
Visual Inspection for External Damage 18....................
External Cleaning of Applicator 18..........................
Regular Maintenance 19.....................................
Check detection hole 19...................................
Replacing Filter Cartridge 19...............................
Cleaning Nozzle 20.......................................
Disassembling Nozzle 20...............................
Assembling Nozzle 21..................................
Lubricating Adjusting Device 21............................
Troubleshooting 22........................................
Technical Data 23.........................................
Operating Data 23..........................................
Electrical Data 23...........................................
Operating Voltage Solenoid Valves 23.......................
General Data 23............................................
Processing Materials 23...................................
Parts 24..................................................
Accessories 24............................................
Applicators PatternCoat 1
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Safety Instructions
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.
Note on Manual
The position numbers in the illustrations do not correspond to the position
numbers in the technical drawings and parts lists.
The illustrations show only the essential unit components. All other
components and details can be found in the included technical drawings.
Definition of Term(s)
Applicator
Applicator is also referred to as Application head in Nordson literature.
2Applicators PatternCoat
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PatternCoat
Introduction
Intended Use
Applicators in the series PatternCoat may be used only for the application of
hot melt adhesives. The series is designed particularly for Labeling
applications.
Any other use is considered to be unintended. Nordson will not be liable for
personal injury or property damage resulting from unintended use.
Intended use includes the observance of Nordson safety instructions.
Nordson recommends obtaining detailed information on the materials to be
used.
Sample Application: Cut and Stack Labeling
1
2
3
Fig. 1 Principle drawing
1 Applicator, e.g. LEP 34 S
2 Labels to be glued
3 Applicator PatternCoat
Applicators PatternCoat 3
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E2014 Nordson Corporation PatternCoat
Unintended Use - Examples -
The applicators may not be used under the following conditions:
SIn defective condition
SWhen changes or modifications have been made by the customer
SIn a potentially explosive atmosphere
SWhen hot melt adhesives not suitable for the unit are used
SWhen the values stated under Technical Data are not complied with.
The applicators may not be used to process the following materials:
SPolyurethane hot melt adhesive
SExplosive and flammable materials
SErosive and corrosive materials
SFood products.
Residual Risks
In the design of the unit, every measure was taken to protect personnel from
potential danger. However, some residual risks can not be avoided.
Personnel should be aware of the following:
SRisk of burns on the hot applicator: from hot adhesive, when replacing
the filter and when making adjustments.
SMaterial fumes can be hazardous. Avoid inhalation.
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PatternCoat
Components of the Applicator
The series contains applicators of different maximum application widths,
each of which is also available in a splash‐proof (Water‐Wash) version
(IP 54). The application width can be adjusted in increments of 3 mm.
PCT140 W‐B‐...
134
6
PCT140 T‐S‐...
5 7 9
10
2
8
Fig. 1 Examples, assembled for Application from the left (The actual model can deviate from the illustration)
1 Cordset
2 Filter
3 Hose connection
4 Adjusting device Application
width
5 Solenoid valve
6 Control module
7 Holder
8 Body
9 Nozzle
10 Seal (only on model
PCTnnn W‐...)
WV
Nordson Engineering GmbH
D 21337 Lüneburg - Germany
Made in Germany
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Explanation of Type Designation
Example: PCT140 T-S-AW20-140
Abbreviated designation
PCT = PatternCoat
140 = Maximum application width in mm
Model
T = Standard
W = Splash‐proof (Water‐Wash)
Control module / solenoid valve type
S = Standard
B = Booster
Application width in mm
min - max
ID Plate
1st field Type of applicator
2nd field Nordson order number
3rd field Serial number
4th field Operating voltage V = Volt
5th field Power consumption W = Watt
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PatternCoat
Installation
WARNING: Allow only qualified personnel to perform the following tasks.
Observe and follow the safety instructions in this document and all other
related documentation.
Unpacking
Unpack carefully. Then check for any damage caused during shipping.
Reuse packaging materials or dispose of properly according to local
regulations.
Transport
NOTE: The applicator is a high precision, valuable part. Handle very
carefully! Protect the nozzle from damage.
Storage
Do not store outside! Protect from humidity and dust. Do not lay unit on the
nozzle. Protect the nozzle from damage.
Disposal
When your Nordson product has exhausted its purpose and/or is no longer
needed, dispose of it properly according to local regulations.
Este manual sirve para los siguientes modelos
2
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