Norac UC4+ Manual de usuario
Generic Unit
Installation Manual
Spray Height Control System
Improving the competitiveness of Industry and
Agriculture through Precision Measurement
Printed in Canada
Copyright 2008 by NORAC Systems International Inc.
Reorder P/N: UC4+BC+AN2-INST Rev F (Generic Unit)
NOTICE
NORAC Systems International Inc. reserves the right to improve products and their specifications without notice and without
the requirement to update products sold previously. Every effort has been made to ensure the accuracy of the information
contained in this manual. The technical information in this manual was reviewed at the time of approval for publication.
TABLE OF CONTENTS
1INTRODUCTION..................................................................................................................................1
2GENERAL SYSTEM DESCRIPTION ..................................................................................................2
3PARTS LISTS ......................................................................................................................................3
4INSTALLATION PROCEDURE...........................................................................................................5
4.1DETERMINING THE STYLE OF INSTALLATION....................................................................................5
4.1.1Electrically Teed Installation....................................................................................................5
4.1.2Hydraulically Teed Installation.................................................................................................8
4.2EXISTING SYSTEM CHECK .............................................................................................................11
4.3BOOM SPEED TEST......................................................................................................................11
4.4WING SENSOR INSTALLATION.......................................................................................................13
4.5MAIN LIFT SENSOR INSTALLATION................................................................................................16
4.6ROLL SENSOR INSTALLATION.......................................................................................................17
4.6.1Trapeze Style Roll Sensor Installation ..................................................................................18
4.6.2Center Pivot Style boom Roll Sensor Installation..................................................................21
4.6.3Inverted Roll Sensor Mounting..............................................................................................23
4.6.4Temperature Probe ...............................................................................................................23
4.7HYDRAULIC INSTALLATION ...........................................................................................................24
4.7.1Valve Assembly.....................................................................................................................24
4.7.2Valve Mounting......................................................................................................................25
4.7.3Hydraulic Plumbing – Electrically Teed.................................................................................26
4.7.4Hydraulic Plumbing – Hydraulically Teed..............................................................................26
4.8ELECTRICAL INSTALLATION..........................................................................................................27
4.8.1Cable Installation: Electrically teed Installation.....................................................................31
4.8.2Cable Installation: Hydraulically Teed Installation.................................................................33
4.9COMPLETING THE INSTALLATION ..................................................................................................34
5ELECTRICAL REFERENCE – CABLE DRAWINGS........................................................................35
5.1ITEM C02: 44668 –CABLE UC4 SENSOR BRANCH.......................................................................35
5.2ITEM C02B: 44664 –CABLE UC4 CAN NODE DUAL 5FT...............................................................36
5.3ITEM C3: 44656D –CABLE VALVE VARIABLE RATE DT................................................................37
5.4ITEM C10: 44658-39 –CABLE POWER GENERIC SELF –PROPELLED............................................38
5.5ITEM C11: 44651-03 –CABLE VALVE EXTENSION GENERIC .........................................................39
5.6ITEM C12A: 44658-35 -CABLE UC4 INTERFACE GENERIC...........................................................40
5.7ITEM C12B: 44658-37 -CABLE UC4 INTERFACE MAIN GENERIC ..................................................41
5.8ITEM C13: 44658-36 –CABLE UC4 INTERFACE WINGS GENERIC .................................................42
5.9ITEM C15: 44658-31 –CABLE UC4 INTERFACE HAND CONTROL PIGTAIL .....................................43
1
1INTRODUCTION
Congratulations on your purchase of the NORAC UC4+ Spray Height Control system. This
system is manufactured with top quality components and is engineered using the latest
technology to provide operating features and reliability unmatched for years to come.
When properly used the system can provide protection from sprayer boom damage, improve
sprayer efficiency, and ensure chemicals are applied correctly.
Please take the time to read this manual completely before attempting to install the system. A
thorough understanding of this manual will ensure that you receive the maximum benefit from
the system.
YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have
suggestions regarding the parts list or the installation procedure, please don’t
hesitate to contact us.
2
2GENERAL SYSTEM DESCRIPTION
Figure 1 depicts the general system layout of the UC4+ Spray Height Control system.
Figure 1: System Components and General Location
NOTICE:
Every effort has been made to ensure the
accuracy of the information contained in
this manual. All parts supplied are selected
specially to fit the sprayer to facilitate a
complete installation. However, NORAC
cannot guarantee all parts fit as intended
due to the variations of the sprayer by the
manufacturer. Please read this manual
in its entirety before attempting
installation.
ATTENTION:
When installing the UC4+ Spray Height
Control system please be aware that at a
point in the installation your sprayer booms
will be inoperative until the installation is
complete. Any installation procedure
requiring boom movement will need
to be done first. Once the hydraulics
have been disconnected you must complete
the electrical installation before the booms
become operative.
3
3PARTS LISTS
The parts that come with your UC4+ Spray Height Control system are listed in Table 1. The item
number on the left side of this table references each part.
Please ensure that all parts in your kit are present before proceeding with your installation.
Table 1: Sprayer Boom Control System Parts
Item Part Number Name Quantity
B05 44706-01 KIT CABLE TIE BLACK 10 PCS 21 IN 150 PCS 7.5 IN 1
B10 44700-06 BRACKET VALVE MOUNTING STD 1
B11 44743 MOUNTING BRACKET MAIN LIFT SENSOR UC4 PLUS 1
B13 44728 MOUNTING BRACKET COMPLETE UC4 BREAKAWAY EXTENDED 2
C02 44668 CABLE UC3 SENSOR BRANCH 1 AMP RECEPT 3 AMP PLUG BC 1
C02B 44664 CABLE UC4 CAN NODE DUAL 1
C03 44656D CABLE VALVE VARIABLE RATE DT 1
C10 44650-39 CABLE POWER GENERIC SELF-PROPELLED 1
C11 44651-03 CABLE EXTENSION VALVE GENERIC 1
C12A 44658-35 CABLE UC4 INTERFACE GENERIC 1
C12B 44658-37 CABLE UC4 INTERFACE MAIN GENERIC 1
C13 44658-36 CABLE UC4 INTERFACE WINGS GENERIC 1
C15 44658-31 CABLE UC4 INTERFACE HAND CONTROL PIGTAIL 1
E01 4461BC+ UC4 PLUS BOOM CONTROL PANEL 1
E02 44631 UC4 ULTRASOUND SENSOR 3
E03 45000* UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER. 2 1
E04 45001* UC4 PLUS ROLL SENSOR VER. 2 1
H01 44865-01 HYDRAULICS FITTING KIT - AN2 1
M01 446BC+MAN7 OPERATOR MANUAL UC4+ SPRAY HEIGHT CONTROL 1
M10 UC4+BC+AN2-INST MANUAL INSTALLATION UC4+ GENERIC KIT 1
V01 44963D VALVE BLOCK ASSEMBLY 2 STATION CC/LS PROP DT 4 BOLT 1
* For systems purchased BEFORE October 1, 2011, the roll sensor part numbers are 44641 and 44642.
4
Table 2: 44865-01 - Hydraulics Fittings Kit Details
Item Part Number Name Quantity Picture
F07 103312 MALE ADAPTER - 6MB-6MJ 6
F08 44928 ORIFICE INSERT .047 IN ONE WAY 4
F09 104369 PLUG - 6MBP 2
6 M B - 6 M OR X 90
SIZE IN
1/16TH'S
GENDER: MALE
OR FEMALE
90° ANGLE
SWIVEL
TYPE
GENDER
SIZE
TYPE:
B - ORB
J - JIC
OR - FLAT
FACE
P - PIPE
Fitting Name
Example:
The use of dielectric grease is not recommended on any NORAC electrical connections.
To ensure all stainless steel hardware does not gall or seize apply a light coating of the
supplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex
Anti-seize lubricant is preferred, but other similar anti-seize products may be used.
5
4INSTALLATION PROCEDURE
4.1 DETERMINING THE STYLE OF
INSTALLATION
In general, there are two styles of
installation that can be done with the
NORAC UC4+ Spray Height Control
system System: Electrically Teed Installation
and Hydraulically Teed Installation.
4.1.1 Electrically Teed Installation
Electrically Teed Installation is the preferred
style of installation. However, this style can
be done only if the sprayer valve block has
individual electrical wiring to control each
boom function (e.g. left up, left down, right
up, right down, main up, and main down).
Figure 3 and Figure 4 show the
Electrically Teed installation in
its general installation
configuration.
Figure 2: Electrical Wiring Applicable for Electrically Teed Installation
6
Figure 3: UC4+ BC Components: Electrically Teed Installation
7
Figure 4: Hydraulic Components: Electrically Teed Installation
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