National Cycle N945 Manual de usuario

INSTALLATION AND OWNER’S MANUAL

N945 LIGHT BAR for Kawasaki® VN2000

PARTS LIST Small, Thin Flat Blade Screwdriver to remove caps

on headlight shell.

Screwdriver, #2 Phillips

8mm Socket, Handle and 3” Extension

Hex Key 5mm

Pliers, Slip Joint and Scissors

Description Qty.

Light bar Assembly, N945 1

Connectors, Scotchlok 6

M6 x 16 Screw 2

Washer , Flat 2

1. Make certain the motorcycle is securely positioned for this

installation. Cover the front fender with a protective cloth to avoid scratches.

2. Remove caps that cover the headlight screws. Remove headlight screws.

(Small Screwdriver and #2 Phillips Screwdriver) Figure 1 and 2.

3. Disconnect headlight at two places. Set light aside. Figure 3.

4. Disconnect the Right (Orange) and Left (Blue) turn signal connectors.

5. Remove the Screws with the 8mm hex head that hold the turn signal bar

to the under side of triple clamp. Remove turn signal bar. Bar and screws

will not be re-used. (8mm Socket) Figure 4.

PREPARATION

INSTALLATION

6. Mount the Light Bar Assembly. Hold Light Bar in place at underside of

triple clamp. Use the M6 x 16 Screws with a Flat Washer to install the Light

Bar assembly. Tighten Firmly. (5mm Hex Key) Figure 5.

7. Route the Light Bar Wires to the back and into headlight shell.

WIRE LIGHT BAR

HELPFUL WIRE TIPS: A. Keep the Right and Left Wires of the Light Bar in

separate groups. B. Inside the headlight shell, the wires bundled in the Blue

Connectors are for Right side operation and Orange Connector is Left. C.

You will need to remove 2-3” of electrical tape from the Blue/Yellow Stripe,

Low Beam Wire inside the headlight to have room for two Scotchlok

Connectors going to this wire. (Scissors) Figure 6.

8. Attach wires as recommended in the following list.

Do one at a time and check for correct operation.

(Connectors and Pliers).

LIGHT BAR MAIN SPOT MOTORCYCLE

Left and Right SHORT BLACK to Blue /Yellow Stripe,

Low Beam

LIGHT BAR TURN SIGNAL

Right LONG RED to Grey Wire

(in Blue Bundle)

Left LONG RED to Green Wire

(in Orange Bundle)

LIGHT BAR RUNNING LIGHTS

Right LONG BLACK to Red wi/Blue Stripe

(in Blue Bundle)

Left LONG BLACK to Red wi/ Blue Stipe

(in Orange Bundle)

9. Test lights. Re-install headlight and rim.

NOTE: right and left on the motorcycle are deter-

mined from the rider’s position.

Wire From

Light Bar

Insert To

Stop.

Through Wire

NOTE: An assistant to hold light bar will be helpful in step 6.

Figure 2

Figure 4

Figure 1

Figure 3

Figure 5

1. HORIZONTAL AIM

A.To adjust the Spotlights or Turn signals right or left gently

rotate the lamp into the correct position. In the event that the

lamps become loose, refer to the procedure for vertical adjust-

ment.

2. VERTICAL AIM

A. Loosen the nut on the Spotlight stud, adjust the Spotlights

by rotating into position, tighten firmly. (11/16” Wrench)

ADJUSTMENT

MAINTENANCE

The high quality chrome finish of your National Cycle light bar

can be maintained with any quality chrome cleaner and /or polish.

REPLACEMENT PARTS and ACCESSORIES

Order parts through your local dealer or contact National Cycle.

Description Part No.

Light Head Assembly 90-910570-000

Lamp Assembly E13/DOT

Reflector, Lens and Bulb 90-901012-000

Turn Signal

Assembly 90-930921-000

Turn Signal Lens 90-930213-000

Turn Signal Bulb Only: Bulb 1157 Available at Most Auto Parts Stores.

Light Bar Accessories

Chrome Visor N9005

Alternate Thumb Switch N9001

After wiring the light bar check for clearance. Make sure the

wires can not get pinched when the fork is turned to a full fork

lock left and right.

Check all lights for proper operation.

Check the tightness of all fasteners that have been involved in

this installation.

Installing optional N9005 Light

Head Visor.

1. Loosen the rim of the light

head assembly. (Phillips Screw

Driver).

2. Slip taps of Visor under rim.

Item E.

3. Shape Visor / Visor Tabs to

conform to contours of light head

assembly.

4. Retighten rim.

To adjust vertical aim you will need these

additional tools: 11/16” Open Ended Wrench

Figure 6

NOTE: check vertical aim of the lamps. They should

aim approximately 5° downward. If adjustment is

required see “Adjustment” page 2 of this instruction

otherwise proceed with wiring step 2.

Shop for other auxiliary lights on our website.

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