morse 400A-96SS Manual de usuario
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 1
Operator’s Manual
for Morse
Stainless Steel Hydra-Lift Drum Karrier
with Manual Lift and Tilt
Model 400A-96SS
Serial Number 1210 to ____ (MMYY)
Safety Information
While Morse Manufacturing Co. drum handling equipment is
engineered for safety and eciency, a high degree of responsibility
must be placed upon the machine operator to follow safe practices,
based primarily on common sense, upon which true safety
depends.
Failure to follow the safety precautions in this manual can result in
personal injury or property damage. Observe the same precautions
as with similar machinery where carelessness in operating or
maintenance is hazardous to personnel. Carefully read the safety
precautions below and throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping. However,
damage may be incurred during transit.
• Check for visible damage. If you choose to accept damaged
freight, always sign noting the damage on the BILL OF LADING.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving dock for
this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier of any
concealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIPPING
COMPANY! Then you may contact Morse for assistance with
your freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock result
in additional freight charges. Residential delivery fees, inside
delivery fees, re-delivery charges, and lift gate services will be
added by the truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against defects in
workmanship or materials for TWO YEARS when used properly
within its rated capacity. Warranty does not cover wear from
normal use or damage from accident or abuse. Motors and
other purchased parts carry the warranties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice. Return
freight must be prepaid.
In all instances, liability is limited to the purchase price paid or to
repairing or replacing the product. Customer assumes liability for
any modications, unauthorized repairs or parts substitution.
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Accessories. . . . . . . . . . . . . . . . . . . . 3
Start-Up Procedure. . . . . . . . . . . . . . . . 5
Operating Instructions. . . . . . . . . . . . . . . 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 6
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt
Model 400A-96SS Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result
in serious injury or death. This signal word is limited to the most
extreme situations.
WARNING - Indicates a situation which, if not avoided, could result
in serious injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in
damage to the machine.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line
may arc some distance from the wire to the steel framed, grounded machine.
WARNING
The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed
the weight capacity of 800 Lb.(363 kg).
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory
authorization. Any modications may void the warranty. This machine was designed to perform a
specic job and alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may
become caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt
Model 400A-96SS Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 3
Machine Description
The Model 400A-96SS Hydra-Lift Karrier will pour a drum up to 96” (244 cm)
high, measured from the oor to the lowest point of a horizontal drum. It is
designed to lift, transport, and dispense a 55-gallon (210 liter) steel or ber drum
22” to 23.5” (56 to 59.7 cm) in diameter.
The maximum full-drum capacity is 800 Lb. (363 kg) The capacity is derated
to 500 Lb. (227 kg) for a half-full drum. The half-full rating is based on the tilt
mechanism’s capacity for handling an unbalanced bottom-heavy drum.
Stainless Steel
Hand Wheel
Kit # 2690SS-P
16” (40.6 cm) diameter
Hand Wheel
with speed knob.
Replaces standard
Pull Chain to turn drum.
Kit for customer to install
on EXISTING manual tilt
drum handler.
MORStopTM Tilt-Brake
with Stainless Casing
Kit # 3900SS-P
Automatically holds
drum tilt angle until you
move it.
Kit for customer to install
on EXISTING manual tilt
drum handler.
55/30SS Series Stainless Steel Diameter Adapters for drum with diameter
smaller than 22” (56 cm). To handle a smaller drum, insert the correct size
Diameter Adapter into the standard drum holder. See Diameter Adapter info at:
https://morsedrum.com/products/diameter-adapters
ONLY Diameter Adapters for drum with 17.5” (44.5 cm) diameter or smaller
have integrated brackets to prevent drum slipping length-ways.
NOTE: For 30-gallon (114 Liter) PLASTIC drum, insert Diameter Adapter;
AND install Bracket or Top Rim Clamp to prevent drum slipping.
IMPORTANT: To prevent 30 to 55 gallon (114 to 210 L) size plastic drum from
slipping, you MUST install either Top Rim Clamp Kit or Bracket Assembly Kit.
1. Stainless Steel Bracket Assembly Kit # 4556SS-P
is required to handle a RIMLESS plastic drum (gure 2.1),
and is also recommended for a ber drum. The Bracket
adjusts for a 31” to 39” (79 to 99 cm) tall drum.
You can also handle a rimmed drum with the Bracket installed.
2. Stainless Steel Top Rim Clamp Kit # 4560BSS-P to handle a
RIMMED plastic drum (gure 2.2). Install the Top Rim Clamp Kit to
handle a RIMMED plastic, steel or ber drum with suitable top rim.
ACCESSORIES
Figure 2.2
Stainless Steel
Kit # 4560BSS-P
Install Top Rim Clamp Kit
to handle RIMMED plastic
drum
Figure 2.1
Stainless Steel
Kit # 4556SS-P
Install Bracket Assembly Kit
to handle RIMLESS or
RIMMED plastic drum
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt
Model 400A-96SS Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should
remain behind the push handle during the
lift operation.
Floor Lock
The step-down oor lock is located behind the base (gure
3.1). To activate, step down on the oor lock until it locks
in down position. When oor lock is activated it prevents
unwanted free wheeling of unit. Floor conditions determine
eectiveness of oor lock. Operator should verify its holding
action before depending on it to hold.
Drum Holder Assembly
The MORCINCHTM Drum Holder (Saddle) assembly is the
component on intended to hold the drum. It is designed to secure
a standard ribbed 55-gallon (210 liter) steel drum around it’s middle
using a cinch chain and ratchet tightening system. It automatically
adjusts for 22” to 23.5” (56 to 59.7 cm) diameter drum.
The MORCINCHTM Drum Holder also accepts accessories to
handle a plastic drum, ber drum, or a smaller diameter drum. Figure 3.1
Figure 2.3
Controls
The Morse Hydra-Lift Karrier is manually propelled and steered.
There are two functions for the operator to control (Figure 2.3):
1. “LIFT” and lower function for vertical positioning of the drum
2. “TILT” function to control the degree of rotation of the drum
LIFT and Lower Function
To raise drum
1. Insert pump lever handle into pump socket.
2. With release valve closed, begin to pump lever handle. The drum will
lift.
To lower drum
1. Open release valve slowly, a part of a turn. Allow drum to descend at
controlled rate. Valve may be reclosed to hold drum at any height.
TILT Function
To tilt the drum
1. Pull down on one side of chain, rotating drum to angle required for
pouring.
2. For best control of drum pouring angle, pay out one side of pull chain
loop while pulling in other side. This helps you to hold back drum
rotation if contents of drum shift.
3. The pull chain pin on corner of overhead assembly can be used to
prevent drum rotation. Simply “tie-o” chain by engaging in into pin.
4. If drum handler is equipped with MORStop Tilt-Brake, there is no need
to hold tension on both sides of chain loop. Braking is immediate and
self-actuating, without additional steps by operator. To add MORStop
Tilt-Brake to your drum handler, order Kit # 3900SS-P for installation on
EXISTING drum handler.
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt
Model 400A-96SS Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 5
Operating Instructions
1. Push the Hydra-Lift Karrier to the drum.
2. Using the “LIFT” control as described in “Machine Description
- Controls”, position the drum holder assembly with the back
band at the middle of the drum (Figure 3.1). With the ratchet
plate swung open and the cinch chain hanging from the chain
hook, push the unit until the back band rests rmly against the
drum. Some adjustment to the tilt angle of the saddle may be
necessary to ensure band ts ush on the drum.
3. Attaching the drum: Drape the chain across the front of the
drum and engage a link into the slot in the ratchet (Figure
3.2). Turn the ratchet clockwise to tighten chain. If ratchet
turns until the pawl is beyond the last ratchet tooth, turn the
ratchet back and slide the next link into the ratchet slot and try
tightening again. The chain must be held tightly against the
drum with the pawl engaged securely in the ratchet teeth.
4. Operate the lift function to lift drum clear of oor. Roll to
dispensing location. NOTE: Do not allow the drum to impact
on oor, pouring station, etc. or a spill or damage could occur.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING.
The unit can become unstable when transporting with a raised load.
Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page 3) to adjust the
drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged while dispensing / draining.
- - IMPORTANT - -
START-UP Procedure
Machine is shipped with hydraulic uid.
BEFORE operation, REMOVE the RED shipping
plug from the hydraulic reservoir. REPLACE with
supplied BLACK breather.
Insert pump handle into pump socket.
Figure 3.2
The Specialist In Drum Handling Equipment
Model 400A-96SS
Stainless Steel Hydra-Lift, 96”, Manual Lift & Tilt
Operator’s Manual for Morse Stainless Steel Hydra-Lift Karrier with Manual Lift and Tilt
Model 400A-96SS Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2022 - Morse Mfg. Co., Inc. Form OM400A-96SS (1210-____) (Updated 3 Mar., 2022) 6
Maintenance
• Periodic inspection for the general condition of structural and mechanical components is imperative for safe and ecient operation.
• Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust, or
replace parts as necessary to prevent failure and maintain proper function.
• Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hydraulic uid.
Replace any parts that show signs of wear.
• Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the boom which
contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and pawl.
• Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
• Hydraulic pump should be lled with the provided quart of Mobil ATF D/M (Morse part # 3983-P). Material safety data sheet (MSDS)
is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use.
5. When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to transporting height;
about 6” (15 cm) o the oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind the
push handle while handling a drum.
WARNING – Do NOT Disengage the Cinch Chain When Drum is o the Ground
When the drum is in the upright position, lower the drum to the oor before releasing the cinch chain.
6. Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the ratchet by
applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free the ratchet with the other
hand. Remove the cinch chain link from the ratchet.
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