morse 400A-72-114 Manual de usuario
The Specialist In Drum Handling Equipment
Model 400A-72-114
Hydra-Lift, 72”, Air Power Lift & Tilt
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form OM400A-72-114 (1210-____) (Updated 12 Jun, 2019 9:47 AM) 1
CONTENTS
Page
Receiving Procedures. . . . . . . . . . . . . . . . . 1
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety Information. . . . . . . . . . . . . . . . . . . . . 1 - 2
Machine Description. . . . . . . . . . . . . . . . . . . 3 - 4
Operating Instructions. . . . . . . . . . . . . . . . . . . 4 - 5
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information
While Morse Manufacturing Co. drum handling equipment
is engineered for safety and eciency, a high degree of
responsibility must be placed upon the machine operator
to follow safe practices, based primarily on common sense,
upon which true safety depends.
Failure to follow the safety precautions in this manual can
result in personal injury or property damage. Observe the
same precautions as with similar machinery where care-
lessness in operating or maintenance is hazardous to
personnel. Carefully read the safety precautions below and
throughout this manual.
Receiving Procedures
Every Morse drum handler is inspected prior to shipping.
However, damage may be incurred during transit.
• Check for visible damage. If you choose to accept dam-
aged freight, always sign noting the damage on the BILL
OF LADING.
• Document the damage and have the truck driver sign. We
recommend keeping a digital camera at your receiving
dock for this purpose.
• Open packages expeditiously to check the condition of the
goods. There is only a 24 hour window to notify the carrier
of any concealed damage.
• IMMEDIATELY REPORT ALL DAMAGE TO THE SHIP-
PING COMPANY! Then you may contact Morse for assis-
tance with your freight claim.
• Morse Manufacturing will not be held responsible for any
damaged freight that is not signed for as damaged.
Delivery to non-business addresses without a loading dock
result in additional freight charges. Residential delivery fees,
inside delivery fees, re-delivery charges, and lift gate servic-
es will be added by the truck line, and are non-negotiable.
Limited 2 Year Warranty
Morse drum handling equipment is guaranteed against
defects in workmanship or materials for TWO YEARS when
used properly within its rated capacity. Warranty does not
cover wear from normal use or damage from accident or
abuse. Motors and other purchased parts carry the warran-
ties of their manufacturers.
For warranty claims, contact your Morse Dealer to obtain a
return authorization number, and for return freight advice.
Return freight must be prepaid.
In all instances, liability is limited to the purchase price paid
or to repairing or replacing the product. Customer assumes
liability for any modications, unauthorized repairs or parts
substitution.
Operator’s Manual
for Morse Hydra-Lift Drum Karrier
Model 400A-72-114
Serial Number 1210 to ____ (MMYY)
The Specialist In Drum Handling Equipment
Model 400A-72-114
Hydra-Lift, 72”, Air Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form OM400A-72-114 (1210-____) (Updated 12 Jun, 2019 9:47 AM) 2
Safety Information (continued)
DANGER - Indicates a situation which, if not avoided, will result in serious injury or
death. This signal word is limited to the most extreme situations.
WARNING - Indicates a situation which, if not avoided, could result in serious
injury or death.
CAUTION - Indicates a situation which, if not avoided, can result in damage to the
machine.
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
DANGER - Stay Clear of Power Lines
KEEP WELL CLEAR OF POWER LINES. Never approach a power line. Current in a high voltage line
may arc some distance from the wire to the steel framed, grounded machine.
WARNING
The Hydra-Lift Karrier is designed to handle one drum of the types listed at the top of page 3, under 2.
Machine Description. DO NOT attempt to handle any other type of drum or object. DO NOT exceed
the weight capacity of 800 Lb. (363 kg).
WARNING - Level Floors Only
For operation only on clean, level oors of suitable bearing capacity. Do not use on sloped surfaces,
ramps, irregular or debris strewn oors.
WARNING - Do Not Modify the Unit
Under no circumstances should any modications be made to the Morse machinery without factory au-
thorization. Any modications may void the warranty. This machine was designed to perform a specic
job and alterations may result in injury to operator or machine.
WARNING - No Loose Fitting Clothing
Wear close-tting clothing and safety equipment appropriate to the job. Loose tting clothing may be-
come caught on the machinery and cause severe personal injury.
WARNING - Hydraulic Fluid Under Pressure Can Be Hazardous
Escaping hydraulic uid under pressure can penetrate the skin, causing serious injury. Avoid the
hazard by relieving pressure before disconnecting hydraulic lines. Keep hands and body away from
pinholes and nozzles, which eject uid under high pressure. Use a piece of cardboard to search for
leaks. If an accident occurs, see a doctor immediately and inform them of the nature of the accident.
CAUTION - Wear Safety Shoes
Wear safety shoes with non-slip soles and hard toe protection.
WARNING: This product can expose you to chemicals including barium sulfate, cobalt, titanium
dioxide, and 2-methylimidazole, which are known to the State of California to cause cancer, and
bisphenol-A, which is known to the State of California to cause birth defects or other reproductive harm.
For more information go to www.P65Warnings.ca.gov
The Specialist In Drum Handling Equipment
Model 400A-72-114
Hydra-Lift, 72”, Air Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form OM400A-72-114 (1210-____) (Updated 12 Jun, 2019 9:47 AM) 3
Machine Description
The Model 400A-72-114 Hydra-Lift Karrier will pour a drum up to 72” (183
cm) high, measured from the oor to the lowest point of a horizontal drum. It
is designed to lift, transport, and dispense a 55-gallon (210 liter) steel or ber
drum 22” to 23.5” (56 to 59.7 cm) in diameter.
The maximum full-drum capacity is 800 Lb. (363 kg). The capacity is derated
to 500 Lb. (227 kg) for a half-full drum. The half-full rating is based on the tilt
mechanism’s capacity for handling an unbalanced bottom-heavy drum.
Options
A smaller diameter drum can be handled with the correct size 55/30•
Series Diameter Adaptor installed (see Diameter Adaptor literature).
The• Bracket Assembly (Part # 4556-P) is required to handle a plastic
drum without a top rim (see gure 2.1). It is also recommended to more
securely handle a ber drum. You can use the Bracket Assembly with
a 55-gallon (210 liter) plastic, steel or ber drum. The brace at top and
bottom of the drum prevent it from slipping lengthways through the drum
holder. It adjusts for a drum 31” to 39” tall (79 to 99 cm).
The• Top Rim Clamp (Part # 4560-P) grips the upper rim of your drum
to prevent it from slipping through the drum holder (see gure 2.2). To
handle a 55-gallon (210 liter) plastic drum with top rim, you must install
either the Bracket Assembly or the Top Rim Clamp. You can use the Top
Rim Clamp with a 55-gallon plastic, steel or ber drum with suitable top
rim.
Controls
The Morse Hydra-Lift Karrier is manually propelled and steered.
The hydraulic pump is powered by a vane type air motor. The air motor is control by a
momentary air valve located on the air motor. Attach air supply to the air valve.
There are two functions for the operator to control (Figure 2.3):
1. LIFT and lower function for vertical positioning of the drum.
To raise the drum, hold the air valve handle in the on position and raise the LIFT •
handle. Release the two valve handles when desired drum height is reached.
To lower the drum, push in the LOWER handle. Air motor is not needed.•
2. TILT function to control the degree of rotation of the drum.
To tilt the drum forward for pouring, hold the air valve handle in the on position and •
raise the TILT handle. Release the two valve handles when drum angle is reached.
To return the drum to vertical position, hold the air valve handle in the on position •
and push down on the TILT handle.
Figure 2.3
Figure 2.2
Plastic drum being lifted
with part number 4560-P
Top Rim Clamp Assembly
installed.
Figure 2.1
Plastic drum being lifted with
part number 4556-P Bracket
Assembly installed.
The Specialist In Drum Handling Equipment
Model 400A-72-114
Hydra-Lift, 72”, Air Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form OM400A-72-114 (1210-____) (Updated 12 Jun, 2019 9:47 AM) 4
WARNING - Watch Out for Pinch Points
Stay clear of moving parts. Operator should remain behind the push handle during the lift operation.
Figure 3.2
Floor Lock
The screw-down oor lock is located on the base of the
tower (gure 3.1). Turning the oor lock clockwise until it
locks in the down position activates the oor lock. When
the oor lock is activated it prevents unwanted free wheeling
of the unit. Floor conditions determine the eectiveness of
the oor lock. The operator should verify its holding action
before depending on it to hold.
MORCINCH Drum Holder Assembly
The drum holder assembly (or “saddle assembly”) is the
component on the Hydra-Lift Karrier that is intended to
hold the drum. The MORCINCH drum holder assembly
is designed to secure a standard ribbed 55-gallon (210
liter) steel drum around it’s middle using a cinch chain and
ratchet tightening system. The MORCINCH drum holder
accepts accessories for handling a plastic drum, a ber
drum, or smaller diameter drums (see Options on pg. 3).
Operating Instructions
1.) Push the Hydra-Lift Karrier to the drum.
2.) Using the “LIFT” control as described in “Machine
Description - Controls” (page 3) , position the drum
holder assembly with the back band at the middle of
the drum. (Figure 3.1). With the ratchet plate swung
open and the cinch chain hanging from the chain hook,
push the unit until the back band rests rmly against the
drum. Some adjustment to the tilt angle of the saddle
may be necessary to ensure band ts ush on the drum.
3.) Attaching the drum:
Drape the chain across the front of the drum and engage
a link into the slot in the ratchet (Figure 3.2). Turn the
ratchet clockwise to tighten chain. If ratchet turns until
the pawl is beyond the last ratchet tooth, turn the ratchet
back and slide the next link into the ratchet slot and try
tightening again. The chain must be held tightly against
the drum with the pawl engaged securely in the ratchet
teeth.
4.) Operate the lift function to lift drum clear of oor. Roll to
dispensing location. NOTE: Do not allow the drum to
impact on oor, pouring station, etc. or a spill or damage
could occur.
Figure 3.1
The Specialist In Drum Handling Equipment
Model 400A-72-114
Hydra-Lift, 72”, Air Power Lift & Tilt
Operator’s Manual for Morse Hydra-Lift Karrier Model 400A-72-114
Serial Number 1210 to ____ (MMYY)
morsedrum.com
Copyright 2018 - Morse Mfg. Co., Inc. Form OM400A-72-114 (1210-____) (Updated 12 Jun, 2019 9:47 AM) 5
CAUTION – Do Not Transport with Drum Raised
ALWAYS LOWER THE DRUM HOLDER TO LOWEST POSITION BEFORE TRANSPORTING. The
unit can become unstable when transporting with a raised load.
5.) Lift drum to desired pouring height. Operate the tilt control as described in “Machine Description - Controls” (page
3) to adjust the drum attitude. This is especially important when lifting an open drum. The oor lock should be engaged
while dispensing / draining.
6.) When dispensing is complete, tilt drum back to upright position. Disengage the oor lock and lower the drum to trans-
porting height; about 6” o the oor.
WARNING - Stay Clear of Raised Drum
NEVER allow anyone to be below any part of a raised drum handler or drum. Remain behind
the push handle while handling a drum.
WARNING – Do NOT Disengage the Cinch Chain When Drum is o the Ground
When the drum is in the upright position, lower the drum to the oor before releasing the cinch
chain.
7.) Push the unit to the drum storage area and lower to the oor in an upright position. Release the cinch chain from the
ratchet by applying pressure to the ratchet handle in a clockwise direction with one hand and opening the pawl to free
the ratchet with the other hand. Remove the cinch chain link from the ratchet.
Maintenance
Periodic inspection for the general condition of structural and mechanical components is imperative for safe and ecient
operation.
Periodically inspect all moving parts, framework, and contact areas for signs of wear, fatigue, or loosening. Tighten, adjust,
or replace parts as necessary to prevent failure and maintain proper function.
Inspect the hydraulic system for oil drips, hose damage, or other signs of wear. Inspect the level and condition of the hy-
draulic uid. Replace any parts that show signs of wear.
Grease wheel bearings periodically. Oil or grease all moving parts including: the three clevis pins and the surfaces of the
boom which contact the inside of the mast cap, the hinge pin, the gears and sprockets in the tilt drive, and the ratchet and
pawl.
Worn or damaged parts must be properly replaced with the correct, genuine Morse parts.
Hydraulic pump is shipped lled with Noco Premium plus automatic transmission uid d/m. Material safety data sheet
(msds) is available online. Change oil yearly, sooner depending on dirty conditions or outdoor use. Replace oil with Mobil
dte 24 or equivalent for indoor use (Mobil dte 13 for outdoor use).
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