Mitsubishi Electric MELSEC Q Series Manual de usuario

Loop Control Module User's Manual

-Q62HLC

-GX Configurator-TC (SW0D5C-QTCU-E)

A - 1 A - 1

 SAFETY PRECAUTIONS 

(Read these precautions before using this product.)

Before using this product, please read this manual carefully and pay full attention to safety to handle the

product correctly.

The precautions given in this manual are concerned with this product only.

For the safety precautions of the programmable controller system, refer to the user's manual for the CPU

module used.

In this manual, the safety precautions are classified into two levels: " ! WARNING" and " ! CAUTION".

Indicates that incorrect handling may cause hazardous conditions,

resulting in death or severe injury.

Indicates that incorrect handling may cause hazardous conditions,

resulting in minor or moderate injury or property damage.

Under some circumstances, failure to observe the precautions given under " ! CAUTION" may lead to

serious consequences.

Observe the precautions of both levels because they are important for personal and system safety.

Make sure that the end users read this manual and then keep the manual in a safe place for future

reference.

[Design Precautions]

! WARNING

 Do not write any data to the "system area" and "write-protect area" of the buffer memory in the

intelligent function module.

Also, do not use any "use prohibited" signals as input or output signals from the intelligent

function module to the CPU module.

Doing so may cause malfunction of the programmable controller system.

 Due to failure of the output element or internal circuit, normal output may not be obtained

correctly. Configure an external circuit for monitoring output signals that could cause a serious

accident.

! CAUTION

 Do not install the control lines or communication cables together with the main circuit lines or

power cables.

Keep a distance of 100mm or more between them.

Failure to do so may result in malfunction due to noise.

 At power-on or power-off, a current may flow between output terminals momentarily.

In this case, start the control after analog outputs become stable.

! WARNING

! CAUTION

A - 2 A - 2

[Security Precautions]

! WARNING

 To maintain the security (confidentiality, integrity, and availability) of the programmable controller

and the system against unauthorized access, denial-of-service (DoS) attacks, computer viruses,

and other cyberattacks from external devices via the network, take appropriate measures such

as firewalls, virtual private networks (VPNs), and antivirus solutions.

[Installation Precautions]

! CAUTION

 Use the programmable controller in an environment that meets the general specifications in the

user's manual for the CPU module used.

Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of

the product.

 To mount the module, while pressing the module mounting lever located in the lower part of the

module, fully insert the module fixing projection(s) into the hole(s) in the base unit and press the

module until it snaps into place.

Incorrect mounting may cause malfunction, failure or drop of the module.

When using the programmable controller in an environment of frequent vibrations, fix the

module with a screw.

 If the screws are tightened too much, it may cause damage to the screw and/or the module,

resulting in fallout, short circuits or malfunction.

Tighten the screws within the specified torque range.

Undertightening can cause drop of the screw, short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or

malfunction.

 Shut off the external power supply (all phases) used in the system before mounting or removing

the module.

Failure to do so may result in damage to the product. A module can be replaced online (while

power is on) on any MELSECNET/H remote I/O station or in the system where a CPU module

supporting the online module change function is used.

Note that there are restrictions on the modules that can be replaced online, and each module

has its predetermined replacement procedure.

For details, refer to the relevant chapter in this manual.

 Do not directly touch any conductive parts and electronic components of the module.

Doing so can cause malfunction or failure of the module.

A - 3 A - 3

[Wiring Precautions]

! CAUTION

 Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter

can cause a fire, failure, or malfunction.

 A protective film is attached to the top of the module to prevent foreign matter, such as wire

chips, from entering the module during wiring. Do not remove the film during wiring. Remove it

for heat dissipation before system operation.

 Place the cables in a duct or clamp them. If not, dangling cable may swing or inadvertently be

pulled, resulting in damage to the module or cables or malfunction due to poor contact.

 When disconnecting the cable from the module, do not pull the cable by the cable part. For the

cable connected to the terminal block, loosen the terminal screw. Pulling the cable connected to

the module may result in malfunction or damage to the module or cable.

 Individually ground the FG terminal and shielded cables of the programmable controller with a

ground resistance of 100 or less.

Failure to do so may result in electric shock or malfunction.

 After wiring, attach the included terminal cover to the module before turning it on for operation.

Failure to do so may result in electric shock.

 Use applicable solderless terminals and tighten them within the specified torque range.

If any spade solderless terminal is used, it may be disconnected when the terminal screw comes

loose, resulting in failure.

 Check the rated voltage and terminal layout before wiring to the module, and connect the cables

correctly.

Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire or

failure.

A - 4 A - 4

[Startup and Maintenance Precautions]

! CAUTION

 Do not disassemble or modify the modules.

Doing so may cause failure, malfunction, injury, or a fire.

 Shut off the external power supply (all phases) used in the system before mounting or removing

the module.

Failure to do so may cause the module to fail or malfunction.

A module can be replaced online (while power is on) on any MELSECNET/H remote I/O station

or in the system where a CPU module supporting the online module change function is used.

Note that there are restrictions on the modules that can be replaced online, and each module

has its predetermined replacement procedure.

For details, refer to the relevant chapter in this manual.

 After the first use of the product, do not mount/remove the module to/from the base unit, and the

terminal block to/from the module more than 50 times (IEC 61131-2 compliant) respectively.

Exceeding the limit of 50 times may cause malfunction.

 Do not touch any terminal while power is on.

Failure to do so may cause malfunction.

 Shut off the external power supply (all phases) used in the system before cleaning the module or

retightening the terminal screws or module fixing screws.

Failure to do so may cause the module to fail or malfunction.

Undertightening can cause drop of the screw, short circuit or malfunction.

Overtightening can damage the screw and/or module, resulting in drop, short circuit, or

malfunction.

 Before handling the module, touch a grounded metal object to discharge the static electricity

from the human body.

Failure to do so may cause the module to fail or malfunction.

[Disposal Precaution]

! CAUTION

 When disposing of the product, handle it as industrial waste.

A - 5 A - 5

 CONDITIONS OF USE FOR THE PRODUCT 

(1) MELSEC programmable controller ("the PRODUCT") shall be used in conditions;

i) where any problem, fault or failure occurring in the PRODUCT, if any, shall not lead to any major or

serious accident; and

ii) where the backup and fail-safe function are systematically or automatically provided outside of the

PRODUCT for the case of any problem, fault or failure occurring in the PRODUCT.

(2) The PRODUCT has been designed and manufactured for the purpose of being used in general

industries.

MITSUBISHI ELECTRIC SHALL HAVE NO RESPONSIBILITY OR LIABILITY (INCLUDING, BUT

NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT,

WARRANTY, TORT, PRODUCT LIABILITY) FOR ANY INJURY OR DEATH TO PERSONS OR

LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR

USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS, PRECAUTIONS,

OR WARNING CONTAINED IN MITSUBISHI ELECTRIC USER'S, INSTRUCTION AND/OR

SAFETY MANUALS, TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT.

("Prohibited Application")

Prohibited Applications include, but not limited to, the use of the PRODUCT in;

 Nuclear Power Plants and any other power plants operated by Power companies, and/or any other

cases in which the public could be affected if any problem or fault occurs in the PRODUCT.

 Railway companies or Public service purposes, and/or any other cases in which establishment of a

special quality assurance system is required by the Purchaser or End User.

 Aircraft or Aerospace, Medical applications, Train equipment, transport equipment such as Elevator

and Escalator, Incineration and Fuel devices, Vehicles, Manned transportation, Equipment for

Recreation and Amusement, and Safety devices, handling of Nuclear or Hazardous Materials or

Chemicals, Mining and Drilling, and/or other applications where there is a significant risk of injury to

the public or property.

Notwithstanding the above restrictions, Mitsubishi Electric may in its sole discretion, authorize use of

the PRODUCT in one or more of the Prohibited Applications, provided that the usage of the

PRODUCT is limited only for the specific applications agreed to by Mitsubishi Electric and provided

further that no special quality assurance or fail-safe, redundant or other safety features which exceed

the general specifications of the PRODUCTs are required. For details, please contact the Mitsubishi

Electric representative in your region.

(3) Mitsubishi Electric shall have no responsibility or liability for any problems involving programmable

controller trouble and system trouble caused by DoS attacks, unauthorized access, computer viruses,

and other cyberattacks.

A - 6 A - 6

REVISIONS

* The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Aug., 2005 SH (NA)-080573ENG-A First edition

Jan., 2008 SH (NA)-080573ENG-B Correction

SAFETY PRECAUTION, CONTENTS, ABOUT THE GENERIC

TERMS AND ABBREVIATIONS, Chapter 1, Section 1.1, 2.1 to

2.3, 3.1.1, 3.2, 3.2.1, 3.2.10, 3.2.13, 3.5.1, 3.5.3, 3.5.14, 3.5.15,

3.5.49, 3.5.50, 3.5.57, 3.5.65, 5.1, 5.2.2, 6.2.1, 6.2.2, 8.1, INDEX

Apr., 2008 SH (NA)-080573ENG-C Correction

COMPLIANCE WITH THE EMC AND LOW VOLTAGE

DIRECTIVES, Section 2.1, 2.3, 3.1.1, 3.2.10, 3.2.16, 3.5.15,

3.5.46, 3.5.47, 3.5.64, 4.5, 5.2.1, 5.3.3, 5.4, 5.5, 6.2, 6.3, 7.1, 8.1,

8.13

Addition

Appendix 2

May, 2008 SH (NA)-080573ENG-D Correction

SAFETY PRECAUTIONS, ABOUT THE GENERIC TERMS AND

ABBREVIATIONS, Section 2.1, 2.3, 4.1, 5.2.1, 5.3.1, 5.3.3,

Chapter 7, Section 7.1

Feb., 2011 SH (NA)-080573ENG-E Correction

SAFETY PRECAUTIONS, ABOUT THE GENERIC TERMS AND

ABBREVIATIONS, Section 1.1, 2.1 to 2.3, 3.1.1, 3.2.15, 3.5.1,

3.5.11, 3.5.14, 3.5.15, 3.5.55, 4.1, 4.3, 4.4.1, 4.4.2, 5.2.1, 5.4 to

5.6, 6.3.1, 6.3.2, 7.3.1, 7.3.2, 8.2, 8.13, Appendix 1, WARRANTY

Addition

CONDITIONS OF USE FOR THE PRODUCT

Apr., 2012 SH (NA)-080573ENG-F Correction

SAFETY PRECAUTIONS, COMPLIANCE WITH EMC AND LOW

VOLTAGE DIRECTIVES, ABOUT THE GENERIC TERMS AND

ABBREVIATIONS, PRODUCT STRUCTURE, Chapter 1, Section

1.1, 1.2, 1.3, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.5, 1.3.6, 2.1, 2.2, 2.3,

3.2, 3.2.1, 3.2.9, 3.2.12, 3.2.19, 3.4.1, 3.5.1, 3.5.5, 3.5.8, 3.5.9,

3.5.11, 3.5.14, 3.5.21, 3.5.28, 3.5.37, 3.5.44, 3.5.61, 3.5.62,

3.5.64, 3.5.65, 3.5.66, 3.5.67, 3.5.68, Chapter 4, Section 4.1, 4.2,

4.3, 4.4.1, 4.4.2, 4.5, 5.1, 5.2.1, 5.2.2, 5.3.1, 5.3.2, 5.4, 5.5, 5.6,

6.2, 6.2.1, 6.2.2, 6.3, 6.3.1, 6.3.2, Chapter 7, Section 7.1, 7.2,

7.3.1, 7.3.2, 7.4, 7.4.1, 7.4.2, 7.4.3, 8.1, 8.2, 8.3, 8.4, 8.5, 8.6, 8.7,

8.8, 8.9, 8.10, 8.11, 8.12, 8.13, Appendix 1, Appendix 2

Addition

Section 3.2.15, 3.2.16, 3.2.18, 3.5.50, 3.5.51, 3.5.52, 3.5.63,

3.5.69

A - 7 A - 7

* The manual number is given on the bottom left of the back cover.

Print Date Manual Number Revision

Dec., 2012 SH (NA)-080573ENG-G Correction

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES,

Section 2.1, 3.2.9, 3.2.12, 3.2.13, 3.5.13, 3.5.28, 3.5.67, 3.5.68,

3.5.69, 8.13

Oct., 2020 SH (NA)-080573ENG-H Correction

SAFETY PRECAUTIONS, CONDITIONS OF USE FOR THE

PRODUCT, ABOUT THE GENERIC TERMS AND

ABBREVIATIONS, Section 1.3.1, 1.3.5, 2.1, 2.3, 3.1.1, 3.5.14, 4.3,

Appendix 1, WARRANTY

Japanese Manual Version SH-080547-H

This manual confers no industrial property rights or any rights of any other kind, nor does it confer any patent

licenses. Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property

rights which may occur as a result of using the contents noted in this manual.

 2005 MITSUBISHI ELECTRIC CORPORATION

A - 8 A - 8

INTRODUCTION

Thank you for purchasing the Mitsubishi Electric MELSEC-Q series programmable controller.

Before using the equipment, please read this manual carefully to develop full familiarity with the functions

and performance of the Q series programmable controller you have purchased, so as to ensure correct use.

CONTENTS

SAFETY PRECAUTIONS ............................................................................................................................. A- 1

CONDITIONS OF USE FOR THE PRODUCT ............................................................................................. A- 5

REVISIONS .................................................................................................................................................... A- 6

INTRODUCTION ............................................................................................................................................ A- 8

CONTENTS .................................................................................................................................................... A- 8

COMPLIANCE WITH EMC AND LOW VOLTAGE DIRECTIVES ............................................................... A-13

ABOUT THE GENERIC TERMS AND ABBREVIATIONS ........................................................................... A-14

PRODUCT STRUCTURE .............................................................................................................................. A-14

1 OVERVIEW 1- 1 to 1-11

1.1 Features ................................................................................................................................................... 1- 2

1.2 PID Control System ................................................................................................................................. 1- 5

1.3 PID Operation........................................................................................................................................... 1- 6

1.3.1 Operation method and formula ......................................................................................................... 1- 6

1.3.2 Actions in the Q62HLC ..................................................................................................................... 1- 7

1.3.3 Proportional action (P-action) ........................................................................................................... 1- 8

1.3.4 Integral action (I-action) .................................................................................................................... 1- 9

1.3.5 Derivative action (D-action) ............................................................................................................... 1-10

1.3.6 PID action .......................................................................................................................................... 1-11

2 SYSTEM CONFIGURATION 2- 1 to 2- 8

2.1 Applicable Systems .................................................................................................................................. 2- 1

2.2 For Using the Q62HLC with Redundant CPUs ....................................................................................... 2- 5

2.3 Checking Function Version, Production Information, Serial Number, and Software Version ............... 2- 6

3 SPECIFICATIONS 3- 1 to 3-115

3.1 Performance Specifications ..................................................................................................................... 3- 1

3.1.1 Performance specifications of the Q62HLC ..................................................................................... 3- 1

3.1.2 Operation at input disconnection ...................................................................................................... 3- 5

3.2 Functions .................................................................................................................................................. 3- 6

3.2.1 Auto tuning function .......................................................................................................................... 3- 7

3.2.2 Auto tuning setting function ............................................................................................................... 3-12

3.2.3 Reverse/forward action select function ............................................................................................ 3-13

3.2.4 RFB limiter function ........................................................................................................................... 3-13

3.2.5 Sensor compensation function ......................................................................................................... 3-13

3.2.6 Unused channel setting function ...................................................................................................... 3-14

3.2.7 Forced PID control stop function ...................................................................................................... 3-14

3.2.8 Loop disconnection detection function ............................................................................................. 3-15

3.2.9 Data storage in FeRAM function ...................................................................................................... 3-16

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