Midtronics CELLTRON MAX Manual de usuario

INSTRUCTION MANUAL

March 2010

167-087C

CELLTRON® MAX

Un i v e r s a l st a t i o n a r y

Ba t t e r y an a l y z e r

For testing stationary batteries in

UPS systems, power utility, and

telecommunications industries

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com

CELLTRON MAX

• 3 •

Contents

Safety Guidlines 5

General Safety Precautions 5

Personal Precautions 5

Testing Precautions 6

Product Specications 7

Chapter 1: Analyzer Overview 8

Description 8

Test capability 8

Measurements 8

Test range 8

CELLTRON MAX Kit 9

Data 10

Kit Accessories 10

Hot Keys 11

Connections And Data Ports 11

User Interface 12

Menu Icons 12

Option Buttons 12

Alphanumeric Entry 12

Scroll Boxes 12

Scroll Lists 12

Main Menu 12

Site Setup 13

CQSync 13

DMM 13

Utilities 13

Chapter 2: Reference Values 14

Testing Sample Jars 15

String Summary Average 15

Chapter 3: Site Setup 16

New Site 16

Create Site 16

Create Plant 16

Create String 16

Existing Site 16

Create Plant 17

Create String 17

Test Setup 17

String 17

Tech ID 18

Number Of Jars 18

Jar Voltage 18

Threshold 18

Post Per Jar 19

Test Mode 20

Reference 20

Test Type 21

Temperature 21

AC Ripple 21

DC Float V 21

DC Float A 21

SAVE AND TEST 21

SAVE AND CONTINUE 21

Chapter 4: CQ Sync 22

Upload 22

Measure 22

Capacity 22

Download 22

Delete 23

Delete All 23

Update (Available on next release) 23

Chapter 5: Retest Jar 24

Retesting A Jar 24

All Test 24

Volt & Conductance 24

Temperature 25

Chapter 6: DMM 26

DC Voltmeter 26

AC voltmeter 26

CELLTRON MAX

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527www.midtronics.com • 4 •

Scope 26

Print 26

Adjust Time/Div 27

FFT Mode 27

Autoscale Volts/Div 27

DC Current 27

Chapter 7: Battery Manager 28

Changing A Reference Value 28

Adding Jar Model Information 28

Adding Battery Manufacturer Information 28

Chapter 8: Utilities 29

Threshold 29

Voltage Threshold 29

Temperature Threshold 29

Conductance Threshold 29

Date/Time 29

Language 30

Mode 30

Display 30

Contrast Level 31

Backlight Time 31

Time Out 31

Straps 31

Internal Battery 31

Speaker 32

Temperature 32

Test Mode 32

Quick Test 33

Gen Batt 33

Capac Mgr 33

Multi SP 33

Chapter 9: Hot Keys 34

Quick Test 34

Test 34

Volume 34

Main Menu 34

Retest 34

Skip Jar 34

Reports 34

Help 34

Chapter 9: Troubleshooting 35

Recharging the analyzer battery pack 35

Replacing the analyzer battery pack 35

Probe tip is bent or stops retracting 35

Test Failure 35

Test results do not print or print incorrectly 36

STATUS LED 36

Solutions 36

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com

CELLTRON MAX

• 5 •

Safety Guidlines

General Safety Precautions

1. IMPORTANT SAFETY INSTRUCTIONS. IT IS OF UTMOST

IMPORTANCE THAT BEFORE USING YOUR TESTER, YOU

READ THIS MANUAL AND FOLLOW THE SAFETY AND

OPERATING INSTRUCTIONS EXACTLY. SAVE THESE IN-

STRUCTIONS.

Risk of explosive gases

Batteries generate explosive gases during

normal operation, and when discharged or

charged.

1.1 To reduce risk of battery explosion, follow these safety

instructions and those published by the battery manu-

facturer and the manufacturer of any equipment you in-

tend to use in the vicinity of a battery. Review cautionary

marking on these products and on the engine, and on the

vehicle or equipment containing the battery.

If you are uncertain as to the type of battery you are trying

to test, then contact the seller or battery manufacturer.

1.2 Do not operate the tester if it has received a sharp blow,

been dropped or otherwise damaged in any way; take it

to a qualied service center.

1.3 Do not disassemble tester; take it to a qualied service

center when repair is required. Incorrect reassembly may

result in a risk of electric shock or re.

1.4

Test batteries in a dry, well-ventilated area.

1.5

Do not expose the tester to rain or snow.

Personal Precautions

2.1 Always have someone within range of your voice, or close

enough to come to your aid, when working around lead

acid batteries.

2.2 Have plenty of fresh water and baking soda nearby in case

battery acid contacts skin, clothing or eyes.

2.3 Wear complete eye protection, clothing protection, and

wear rubber soled shoes. Place damp cloth over battery

to protect against acid spray. When ground is very wet or

covered with snow, wear rubber boots. Avoid touching

eyes while working near battery.

2.4 If battery acid contacts skin or clothing, wash immedi-

ately with baking soda and water. If acid enters the eye,

immediately ush with cold running water for at least 10

minutes, and seek medical attention.

2.5 NEVER smoke or allow a spark or ame in vicinity of a bat-

tery or engine.

2.6 Be extra cautious to reduce risk of dropping a metal tool

onto the battery. It might spark or short circuit the battery

or other electrical part that may cause an explosion.

2.7 Before working with a lead-acid battery, remove personal

metal items such as rings, bracelets, necklaces, watches,

etc. A lead-acid battery can produce a short circuit current

high enough to weld such items causing a severe burn.

CELLTRON MAX

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527www.midtronics.com • 6 •

Testing Precautions

IMPORTANT: Read this instruction manual before us-

ing the tester.

To avoid electric shock when testing jars, follow

your company’s safety practices and these

guidelines:

• Wearsafetyglassesorafaceshield.

• Wearprotectiverubbergloves.

• Wearaprotectiveapronorshopcoat.

• Perform service work only for which you have been

trained.

• Donotdisconnectthebatterycablesfrompowersystems

during the test without authorization.

• Donotplaceyourselfinanelectricalcircuit.

• Avoidsimultaneouscontactwiththejarandwithframe

racks or hardware that may be grounded.

• Batteryposts,terminals,andrelatedaccessoriescontain

lead and lead compounds, chemicals known to cause

cancer and birth defects or other reproductive harm.

Wash hands after handling.

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com

CELLTRON MAX

• 7 •

Product Specications

Model Number

CMA-7000 CELLTRON MAX (analyzer);

CELLTRON MAX

Kit

Applications

Tests individual lead-acid cells or monoblocs (up to 16 volts)

in any common conguration

Voltage

1.5–18.0 Vdc

Conductance

100–19,990 siemens

Test Data Storage

500 string locations of 480 test results stored internally

Accuracy

± 2% across test range

Voltmeter Resolution:

5 mV

User Programmable Functions

• Presetvaluesforover250batterytypes

• Lowvoltagealarmsetting

• Lowconductancewarning

• Lowconductancefailure

• Testmode(pushbutton/autostart)

Calibration

Auto-calibration before every test; no future calibration

required

Connectorized Test Cable Options

• Dualcontactclamps

• Dualcontactprobes

• Customcablesbyquotation

Power Requirements

7.2 V, 2500 mAh, NiMH internal swappable battery and

charger

Display

LCD—FSTN (x2)

66.52 mm x 33.25 mm (2.62 in x 1.31 in), 128 x 64 pixels, 40-

degree viewing angle, contrast ratio 8, green LED backlight

Keypad

Stainless-steel dome, polycarbonate overlay, 1,000,000

actuations

Data Transfer

Infrared protocol, half-duplex IrDA protocol, USB drive

Environmental Operating Range

0 to +40 ˚C, 95% relative humidity, non-condensing

Storage Temperature

–20 to 82 ˚C

Over-Voltage Protection

• Auto-resetdisconnect

• Reversepolarityprotected

Housing Material

Acid resistant ABS plastic santoprene overmold

Analyzer Dimensions

280 mm x 105 mm x 80 mm (11 in x 4 in x 3 in)

Case Dimensions

485 mm x 395 mm x 180 mm

19 in x 15.5 in x 7 in

Analyzer Weight

1.18 kg (2.6 Ib)

Celltron MAX Kit Shipping Weight

Approximately 5 kg (11 Ib)

CELLTRON MAX

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527www.midtronics.com • 8 •

Description

This manual provides operating instructions for the Midtronics

CELLTRON MAX Universal Stationary Battery Analyzer. These

instructions will help you to properly congure your analyzer,

select test parameters, conduct tests, and manage data. It will

also give you information on product maintenance, warranty,

and service.

The analyzer features (2) backlit graphical LCD’s, a digital

multimeter, and a thumb drive and transfer to a PC. The

analyzer software includes an icon-based menu and pre-

loaded data on over 200 battery models to expedite testing

and record-keeping.

The CELLTRON MAX represents the next generation of

Stationary battery management. The CELLTRON MAX gives

youadvanceddiagnostic/analysiscapabilitiesandcanoperate

as a standalone tester or be fully integrated with the CellTraq

web-enabled data management and processing system.

Integration In The CellTraq System

The tester provides voltage, conductance, strap resistance,

and temperature measurements for batteries. This tester

is also capable of capturing multiple frequencies and can

trend historical

measurements. By means of the Interface

Application, you can

both upload data to and download data

from the CELLTRAQ software.

The CELLTRON MAX is designed for testing stationary batteries

used in UPS systems, power utility, and telecommunications

industries. Also, the Celltron MAX can test generator start

batteries. Its advanced analysis and data management tools

are designed for universal use in the following applications

regardless of conguration:

• UPSSystems,120,220/240,480,600volts

• PowerUtility(Switching,SCADA,etc.)

• TelecomOSP,–48/+24volts

• TelecomCentralOce,–48/+24volts

• CATV

• GeneratorStartBatteries

NOTE:Theanalyzerandmanualusetheword“jar”

when referring to a monobloc, which can contain

1 to 8 cells.

Test capability

The

CELLTRON MAX

tests lead-acid batteries that are 2, 4, 6, 8,

10, 12, 14, and 16 V. The analyzer can test batteries providing

power to a load (in service) or not providing power (not in

service).

Measurements

The analyzer measures the status of a jar in voltages and

conductance values. It displays conductance values in

mhos ( ) or Siemens (S). Ampere hours (Ah) are a typical

measurement of jar capacity; however, they are dicult to

measurewithoutknowingtheloadtowhichthejarssupply

power. Midtronics recommends that you compare test results

to a conductance reference value. For more information

about determining a reference value, refer to Chapter 3 in this

manual.

Test range

The analyzer has an operating range of 0 to 20,000 S. This

rangeincludesjarsthathaveabout5to6000amp-hour(Ah

of reserve capacity.

Chapter 1: Analyzer Overview

CELLTRON MAX CELLTRAQ

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527 www.midtronics.com

CELLTRON MAX

• 9 •

CELLTRON MAX Kit

CELLTRON

MAX Tester

IR Printer

Tester cables with

locking connectors

for interchangeable

probes and clamps

Collapsable

Probe

Extenders

Tester cable

storage

Adapter

USB

Cable

CELLTRON MAX

Midtronics Inc. 7000 Monroe Street Willowbrook, IL 60527www.midtronics.com • 10 •

Data

Kit Accessories

Item Description

MAX Clamps 127 mm (5 in) clamps and 50.8 mm (2 in) openings with built-in LED lights

MAX Probes Cables with 152.4 mm (6 in) probes with rotating heads and 27.7 mm (0.5 in) tips for quick

contact with large jar posts

Interchangeable Cable 139.7 mm (5.5 in) tester cables with locking connectors for interchangeable clamps and

probes

Probe-extender kit Extension rods for reaching and testing jars in conned spaces

Midtronics printer with an AC

adapter (120 Vac, 60 Hz)

Handheld printer with infrared receiver for data transmitted by the CELLTRON MAX;

includes battery charger (output 10.2 Vdc, 800 mA) for charging the printer’s NiMH

batteries

AC adapter, 120 Vac, 60 Hz

(Optional adapter: 110 to 240 Vac,

50/60 Hz)

Charger for the analyzer’s internal NiMH battery pack (output 7.2 Vdc, 700 mA)

Spare NiMH battery pack 7.2 V, 2500 mAh NOTE: Apply sufcient force on the battery pack for the end clips to

catch to the case.

USB Cable USB link from the CELLTRON MAX to a Windows-based computer

CELLTRAQ Single User CD & CMA

CELLTRAQ Tester Interface CD

Software for managing test data

Fortechnicalassistanceandtopurchasereplacementparts,callMidtronicsCustomerService.(See“Patents,LimitedWarranty,Service.”)

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