MICRO-EPSILON ILD1700 Manual de usuario

User manual for

the ILD1700 Tool

Version 1.4

___________________________________________________________________________

Micro-Epsilon X9751137-A01 Page 2

1 Table of Contents

1 TABLE OF CONTENTS ................................................................................2

2 SOFTWARE INSTALLATION .........................................................................4

2.1 System requirements .........................................................................4

2.2 Software installation ...........................................................................4

2.3 Start the a lication ..........................................................................4

3 MAIN MENU .............................................................................................5

3.1 Show Sensor Manual..........................................................................5

3.2 Start Sensor Configuration..................................................................5

3.3 Start Data Acquisition.........................................................................5

3.4 Menu bar...........................................................................................6

3.4.1 F

ILE

........................................................................................................6

3.4.2 P

ROGRAM

................................................................................................6

3.4.3 L

ANGUAGE

...............................................................................................6

3.4.4 ? ...........................................................................................................6

4 SENSOR CONFI URATION........................................................................7

4.1 Configuration.....................................................................................7

4.1.1 C

ONNECTION

ETTING

.................................................................................7

4.1.2 S

ENSOR

ARAMETERS

..................................................................................8

4.1.3 C

ALIBRATION

.............................................................................................8

4.1.4 A

DDITIONAL

ARAMETERS

.............................................................................9

4.1.5 S

WITCH

UTPUT

– P

ROPERTIES

.......................................................................9

4.1.6 S

ENSOR

NFORMATION

...............................................................................10

4.1.7 C

ONFIGURATION

ANAGEMENT

..................................................................10

4.1.8 T

RANSFER

ONFIGURATION

.........................................................................10

4.1.9 S

ENSOR

ALLBACK

....................................................................................11

5 DATA ACQUISITION PRO RAM...............................................................12

5.1 Configuration...................................................................................12

5.1.1 C

ONNECTION

ETTINGS

.............................................................................12

5.1.2 Y-A

XIS

CALING

ROPERTIES

.......................................................................13

5.2 Data Acquisition ..............................................................................13

5.2.1 M

EASUREMENT

ROPERTIES

.........................................................................13

5.2.2 A

UTO

ERO

ROPERTIES

..............................................................................13

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5.3 Data Storage ...................................................................................14

5.3.1 D

ATA

XPORT

ROPERTIES

...........................................................................14

5.4 Distance View ..................................................................................14

5.4.1 D

ISTANCE

...............................................................................................14

5.4.2 S

TATISTICS

...............................................................................................14

5.4.3 L

IMIT

UTPUT

ROPERTIES

............................................................................14

5.4.4 F

REEZE

ODE

AVIGATION

........................................................................15

5.4.5 F1/F2 U

PPER LIMIT

...................................................................................16

5.4.6 F2/F1 L

OWER LIMIT

..................................................................................16

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2 Software Installation

2.1 System requirements

The a lication has the following minimum requirements:

- Windows 2000 or Windows XP

- Pentium III

- 256MB RAM

- Dis lay resolution of 1024x768

- Sensor/controller firmware version 1.7 or higher

- IEEE422 (RS422) to RS232 converter (USB to Serial Port) driver version

1.00.2154 (FTSER2K.SYS) or higher.

2.2 Software installation

Start the executable ILD1700 Tool Setu V1.40.exe and follow the instructions

(see Fig. 1 Software Installation).

Fig. 1 Software Installation

2.3 Start the application

To start the ILD1700 Tool double click on the deskto icon ILD1700 Tool or use

the ILD1700 Tool icon of the start menu.

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3 Main Menu

The ILD1700 Tool starts with the main age (see Fig. 2 Main Menu). The

button Start Sensor Configuration switches to the ILD1700 set-u age, the

button Start Data Acquisition switches to a age for ILD1700 data acquisition

and storage. These ages can also be started using the corres onding items

of the menu bar. The language can only be selected using the menu bar,

which offers English, German or Ja anese. Ja anese will work on com uters

with the a ro riate regional settings, only.

Fig. 2 Main Menu

3.1 Show Sensor Manual

If you have a PDF-viewer installed on your com uter the documentation of

the ILD1700 Sensor/Controller is shown. Since the documentation is available

in German and English only, you get the English version if you do not select

German in the language menu.

3.2 Start Sensor Configuration

Starts a sub- rogram that offers to read out the current sensor configuration,

store it to a file, load redefined configuration files and set-u the

sensor/controller.

3.3 Start Data Acquisition

Measures the distance to an object. This measurement a lication buffers

u to 60 seconds of the measured data for storing and to take closer look at.

This buffer can be reviewed online using the zoom buttons and the scrollbar.

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It also offers a way to set u the switch mode by simulating the limit

monitoring of the sensor.

3.4 Menu bar

3.4.1 File

3.4.1.1 Print Preview

Shows a rint review of the current age. It is recommended to rint the

ages in landsca e mode.

3.4.1.2 COM-Refresh

Scans the first 256 COM-Ports for availability and offers the existing and

unoccu ied orts for selection, only.

3.4.1.3 Quit

Closes the occu ied COM interface, sto s all sub rograms and exits the

a lication.

3.4.2 Program

Contains menu items that start the sub rograms.

3.4.2.1 Sensor Configuration

Switches to the controller/sensor configuration rogram.

3.4.2.2 Data Acquisition

Switches to the data acquisition and storage rogram.

3.4.2.3 Main Menu

Shows the main age again.

3.4.3 Language

Determines the language of the descri tions and the fonts of the user

interface.

3.4.3.1 English

Sets the user interface to English, which is default.

3.4.3.2 erman

Sets the user interface to German. If the user interface language is German,

the sensor manual will be o ened in German, too.

3.4.3.3 Japanese

Sets the user interface to Ja anese. This o tion requires an o eration system

with the Ja anese language su ort installed, because the a lication

need to change its font, too.

3.4.4 ?

3.4.4.1 Show Sensor Manual

O ens the sensor/controller o eration manual. That manual usually is

available in English and German and will be dis layed according to the

currently selected a lication language.

3.4.4.2 About ILD1700 Tool…

Shows a icture with the version Information of this a lication on it.

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3.4.4.3 Help (F1)

O ens this document.

4 Sensor Configuration

4.1 Configuration

Shows the arameters that affect the sensor/controller (see Fig. 3 ILD1700

Sensor Configuration).

Fig. 3 ILD1700 Sensor Configuration

4.1.1 Connection Setting

The COM ort the ILD1700 controller is connected to. Su orted ort

numbers are COM1 to COM16. The sensor uses a RS422 to USB interface that

is ma ed to a COM ort, which can be viewed in the device manager. For

the exact ort number see the device called ‘USB to Serial Port’. On a

German OS, that item is located in ‘Anschlüsse (COM und LPT)’.

4.1.1.1 Baud Rate

The baud rate, which the controller is currently using to transfer arameters

and data.

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4.1.1.2 COM Port

The ort that should be used to communicate with. Available orts are

COM1 to COM16. The device manager shows which orts are installed and

eventually which devices are using them.

4.1.2 Sensor Parameters

4.1.2.1 Baud Rate

This arameter determines the communication baud rate of the controller.

When writing the arameters to the controller (see button ‘Write Configuration

To Sensor’) first all others arameters are written and at last, the baud rate is

changed. A different baud rate requires disconnecting and reconnecting to

the controller, which is executed automatically. All subsequent

communication will use that new baud rate.

4.1.2.2 Measurement Frequency

Determines the maximal ossible ex osure time (e.g. at 2.5kHz the max.

ex osure time is 0.4 ms). Available sam ling rates are: 2.5kHz, 1.25kHz,

625Hz, and 312.5Hz. However, these sam ling rates do not always match

the data rate, because the baud rate, the transfer mode and the

synchronization do have some effect on it. The effective data rate can be

viewed in the section ‘Sensor Information’ after executing the ‘Read Sensor

Info’ button (see Sensor Information). The sensor manual contains a table that

shows more on that.

4.1.2.3 Output Type

The mode ‘RS422’ activates the digital data out ut. The items ‘4 20mA’ and

‘0 10V’ activate the analog data out ut ( in 13). The limit out uts ( in 7 and

8) work in analog mode only.

4.1.2.4 Synchronization

Determines the synchronization method with other ILD1700 sensors. The

modes ‘Slave’ and ‘Master Sync Alt ’ affect the data rate. See the sensor

manual for more on that.

4.1.2.5 Average Type

Available averaging modes are: Recursive, Moving, Median.

4.1.2.6 Average Number

The higher the averaging number the smoother the signal will look, but a high

averaging number may im air the measured signal.

4.1.3 Calibration

Dis lays whether the sensor was mastered or set to mid- oint. Both actions

can be executed only by the ‘Zero’ button on the sensor.

Mid-point: When the sensor is in Error Mode the Zero button on the housing

commands the sensor to use the current distance as mid- oint (5V or 12mA)

of the measurement range which only affects the analog data out ut.

(This works similar to the ‘Set Zero’ function in the included Data Acquisition

rogram, which just calculates an offset on the digital measurement values.)

Mastering: When the sensor is in Switch Mode (also called Limit Mode) the

Zero button commands the sensor to set the currently measured value to the

Master Value. The master value can be set in the ‘Sensor Configuration’

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rogram, see section ‘Switch Output’ arameter ‘Master Value’. This has an

effect on the analog and digital data out uts.

Mastering works much as common calibration does. A reference target of

known distance is measured by the sensor (that distance is sent to the sensor

as arameter ‘Master Value’). Next triggering the Zero button on the sensor

calibrates the sensor distance for that reference target.

4.1.4 Additional Parameters

4.1.4.1 Error Handling

‘Hold Last Valid Value’ makes the sensor ut out the last measured value after

the sensor ‘looses’ its target. To loose a target means no valid target is in

range or the sensor cannot see the laser oint.

‘Set Error Value’ commands the sensor to ut out an error value as indication

that no valid target is recognized.

4.1.4.2 Transfer Mode

The ‘Binary’ mode is faster and eventually delivers more measurement

values, es ecially when connecting with slower baud rates. Therefore, the

included data acquisition rogram switches the sensor into binary mode

when started.

The ‘ASCII’ mode may be more suitable when using the Hy erTerminal or

other diagnostic tools to communicate with the sensor.

4.1.4.3 Laser

Turns the laser diode on or off.

4.1.4.4 Sensor Keys

Disables/enables the buttons on the sensor housing to revent unintended

changes.

4.1.5 Switch Output – Properties

Exce t for the ‘Master Value’, this section is useful for the analog out ut

modes only.

4.1.5.1 Monitoring

Sets the sensor and the limit/error out uts F1 and F2 into limit or error mode.

Error Mode: Indicates an error on either error out ut F1 or F2 ( in7 or in8)

when no valid target is recognized. (The arameter Limit Assignment

determines which).

Limit Mode: Uses the limit out uts F1 and F2 to indicate limit violations

(which is es ecially useful for roduction surveillance). In case of an error,

both limit out uts are activated.

4.1.5.2 Limit Assignment

Either assigns the limit out ut F1 or F2 to the Upper Limit. The other of the two

indicates a limit violation of the Lower Limit.

4.1.5.3 Upper Limit

A threshold for the analog surveillance of the measurement values.

Determines the furthest distance from the sensor head a measured object

may have, before a limit violation error is indicated on the out ut F2 (or F1 if

the arameter Limit Assignment is set to that).

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4.1.5.4 Upper Hysteresis

If the measurement value falls below this threshold the limit out ut F2 (or F1)

is reset to normal state; i.e. no longer indicates a limit violation.

4.1.5.5 Master Value

Value that is used by the sensor if the Zero button on the sensor housing is

ressed. The sensor then uses its current measurement value as reference

oint, sets it to zero, and adds the master value. This method can be used to

calibrate the senor osition by using a reference target of known

distance/thickness (see 4.1.3).

4.1.5.6 Lower Hysteresis

If the measurement value rises again above this threshold the limit out ut F1

(or F2) is reset to normal state; i.e. no longer indicates a lower limit violation.

4.1.5.7 Lower Limit

A threshold for the analog surveillance of the measurement. The closest

distance a measured object may have from the sensor head before an error

is indicated on the out ut F1 (or F2, which de ends on the arameter Limit

Assignment).

4.1.6 Sensor Information

Dis lays some general information about the sensor.

4.1.6.1 Sensor Range

Measurement range of the sensor.

4.1.6.2 Read Sensor Info

This button requests the sensor to ut out its arameters, e.g.: firmware

version, serial number, article number and some additional information.

4.1.7 Configuration Management

This section su orts the storage of arameter sets in files. Can be used to

build a database of resets for different tasks, back u controller settings, or

sim ly to transfer setting from one sensor to another.

The edit field shows the file name of the most recently accessed arameter

set.

Save to file…: O ens a ‘save as’ dialog to browse to a storage destination

and select or enter a filename.

Load from file…: Shows a dialog to browse to a stored file.

4.1.8 Transfer Configuration

Load Configuration From Sensor:

Reads the current settings from the sensor, e.g. sam le rate, switch mode…

and shows them in the ILD1700 Sensor Configuration dialog.

Write Configuration To Sensor:

The arameters of the sensor can be either set u by using the enabled

in ut fields or loaded from a configuration file (see 4.1.7). This button writes

these arameters to the sensor/controller.

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