Maktek 25 MKP Guía
FULL AUTOMATIC PELLET-FUELED BOILER
OPERATING AND USING MANUAL
25-40-60 MKP
kk 10
rev.no:02
05.04.19 TS EN ISO 9001:2015 Please Keep
Please Read
CONTENT
Page 4
Page 5
Page 6
Page 7
Page 8
Page 9
1. SAFETY PRECAUTIONS
1.1 SAFETY PRECAUTIONS BEFORE USAGE
2. GENERAL FEATURES
3. APPEARANCE AND EXTERNAL DIMENSIONS
3.1 SECTIONS OF THE BOILER
3.2 MINIMUM SPACES FOR INSTALLATION
4. BOILER MOUNTING
4.1 INSTALLATION AND FILLING WATER
4.2 BOILER INSTALLATION MOUNTING DIAGRAM
4.3 VENTILATION
4.4 CHIMNEY
4.5 CHIMNEY CONNECTION SCHEMA
5. TECNICAL SPECIFICATION TABLE
6. CONTROL PANEL
6.1 ERROR CODES
6.2 LCD SCREEN SYMBOLS
7. STARTING UP AND USAGE
7.1 FIRST BURNING
7.2 WARNINGS ABOUT PELLET
7.3 USAGE PRECAUTIONS
8. CLEANING AND MAINTENANCE
9. OFFERS FOR ECONOMICAL USAGE
10. ELECTRICAL SCHEMA
11. FAILURES AND SOLUTIONS
12. SHIPPING AND HANDLING
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MAKTEK A.S.
PREFACE
MAKTEK is one of the leading companies in heat industry in Turkey
since it was established in 1977 and has the proud of presenting
MAKTEK pellet boilers to the Turkish and world markets in the light of
technological developments that are closely followed.
Our company has acquired advanced technology and superior quality
as a guide and continues to way in line with these principles. This
handbook is a helpful guide to the user for installing, operating and
maintaining the boiler.
For failures and maintenance, please contact our authorized service.
Our after sales service network is always at your service with plenty of
spare parts and widespread service organization.
4
1.SAFETY PRECAUTIONS
Symbol Key
This sign indicates the risk of personal injury, which may be
fatal, if the warnings are not followed.
This sign indicates the situations that may cause harm to
environment, property and animals if the warnings are not
followed.
Protect the power cable from damages and liquid contact. The
risk of electric shock occurs as a result of contact with damaged
cables. Cables in contact with liquid may cause electric shocks
and fires.
Make sure that there is proper grounding in the installation
where the energy connection is made. Use proper cross-section
cables for all electrical connections.
Risk of electric shock where grounding is insufficient. Risk of fire
occurs due to overheating of low-section cables.
Never open the front control door while the boiler is running.
The danger of personal injury as result of the flame burning out
of the combustion chamber.
Do not remove the outer cover sheets of the boiler, do not open
the protective covers. Risk of burns as a result of a contact to
hot surfaces and risk of electric shock resulting from contact
with electrical components.
Do not disconnect the boiler from the place where it was
installed. Do not interrupt its connections. During the
disconnecting process, there is a risk of electric shock resulting
from contact with electrical components and water flood risk
resulting from disconnection of water installation.
For safety it is strictly forbidden to install the boiler in enclosed
spaces where people live. The area where the boiler is installed
should be well ventilated and have constantly fresh air intake.
Do not perform any cleaning or maintenance without turning the
unit off and disconnecting the power supply. Risk of electric
shock as a result of contact with electrical components.
Do not allow children or anyone who does not know how to use
the boiler to intervene. Risk of damage to boiler as a result of
improper use.
5
1.1 GENERAL PRECAUTIONS BEFORE USAGE
•Check that the area if it complies with the technical requirements for chimney
connection,water and electrical installation.
•For safety and safe use of electrical installation, make sure that the
installation has a proper earth connection with isolation and that the earth line
is not phase-misplaced.
•Your pellet boiler is guaranteed for 2 (two) years against material and
manufacturing defects, providing that the warnings and standards stated in the
operating instructions are followed. The manufacturer is not responsible for any
faults or damages of the product results from unintentional, incorrect or
unintended use that are against the instructions.
•Do not misuse the boilers. Our boilers are manufactured to provide hot water
(max. 90 °C) to the heating system.
•Permanent fresh air should be supplied to the area where the device is
installed. For safety, it is strictly forbidden to install boilers in enclosed spaces
where people live.
•Do not operate boilers without water. Never make a cold water supply to a hot
boiler. If the boiler temperature has risen above 90°C for any reason, do not
cool the boiler and do not supply cold water to increase the water level until the
boiler temperature decrease below 40°C.
•Water at the installation should not be discharged except for repair and frost
hazard. Anti-freeze can be added to the installation water at a rate of 15%
against frost hazard.
•When the boiler is running, the difference between the flow and return water
should be at most 20°C.
•Water that has high amount of lime are extremely inconvenient for boilers and
installations. In such cases it is necessary to use water softening devices.
Defects that may occur as a result of water leaks or blockages due to lime in
the boiler are not covered by the warranty.
•Every year before the heating season, the boiler body, chimney connection
pipes and chimney must be controlled and cleaned. In this way, the system can
be operated more efficiently.
•Water should never be taken from the boiler for domestic use.
6
2.GENERAL FEATURES
•25.000-40.000-60.000 kcal capacities
•Effortless and highly efficient automatic operation with fully automatic
ignition and pellet loading feature.
•High efficient heating with 6-8 mm diameter pellets.
•Adjusting and monitoring the water temprature of the system with
digital display.
•Fuel level sensor reminds the user to add pellets when the fuel level
is reduced inside the bunker, providing continious operation.
•Electronic remote control.(optional)
•Protection against overheating with safety thermostat.
•Special boiler body design provides high thermal efficiency and
energy saving.
•The combustion air from the peripheral surfaces of combustion
chamber provides homogenous burning of the fuel.
•Except from pellets, nutshells can be used with special fuel
loading settings.
•Ability to monitor loading and stand-by times from the electronic
control panel by adjusting from the digital display.
•High durability combustion chamber made of 310 CrNi Steel.
•Extremely quiet operation with cycle control and exhaust fan ensures
maximum efficiency with quiet speed control.
•Easy cleaning of the smoke pipes with the manual cleaning
mechanism.
•Ashes are poured into the ash drawer with the automatic loading
feature.
•Energy saving is provided by desired flow circulation with wet rotor.
•3 speed energy efficient circulation pump.
•When the fuel in the fuel loading reservoir is completely exhausted
and the system temperature drops below 25°C , the unit switches
itself off automatically to stop unnecessary operation of the fan, pump
and loading reducer motor.
•With its special combustion chamber design, it uses the heat from the
fuel at the highest level, providing high efficiency.
•2 years warranty, wide service network.
3.APPEARANCE OF THE BOILER AND EXTERNAL DIMENSIONS
7
3.1 SECTIONS OF THE BOILER
8
1. Manometer
2. Control Panel
3. Control Door
4. 3bar Safety Valve
5. Expansion Tank
6. Reducer Motor
7. Bunker
8. Fuel Loading Cover
9. Fuel Level Sensor
10. Chimney Outlet
11. Chimney Temperature Sensor
12. Cleaning Mechanism Handle
13. Outlet 1"
14. Fan
15. Filling Pipe Temprature Sensor
16. Ignation Resistance
17. Inlet 1"
18. Filling 1/2"
3.2 MINIMUM SPACES FOR INSTALLATION
*
*This 500 mm dimension is only neccessary for 40 MKP and 60 MKP boilers.
9
10
•Boiler should be mounted in balance, and mounted on 10cm high
place from ground when installed in boiler room.
•Boiler should be connected to a well draught chimney and minimum
number of elbows should be used between chimney and boiler.
•The boiler should be placed where it can get enough air for efficient
combustion. MAKTEK MKP series boilers are produced with closed
expansion tank and 3 bar safety valve on the device. It is
recommended that an additional safety valve could be installed on
device to meet the expansions in the installation too.
•Inside of the installation must be cleaned before the first starting
boiler connecting to the installation. The best way is to give water
from one side of the pipes and drain it from the other side.
•The circulation pump should be mounted on the return pipe of the
boiler water.
•There should be adequate space left for service intervention, device
control and fuel loading while device is mounting.
•Valve connection should be made on the boiler water return lines.
•The chimney connections must be leakproof. The chimney
connection pipes of the device must be used at the same diameter
without any narrowing on section from the device outlet to the chimney
hole.
•Earth connection of the device should be done properly, electrical
connection of the circulation pump must be done correctly and
authorized service must be called at all electrical faults.
4.BOILER MOUNTING
Este manual sirve para los siguientes modelos
2
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