Mahindra SCORPIO Vlx Manual de usuario

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SCORPIO Vlx/Vls

AUTOMATIC

ELECTRICAL WIRING MANUAL

Revision 1

MAN-00039

917XXXR010908EN-WM

RELEASED BY :

TECHNICAL PUBLICATION CELL

MAHINDRA & MAHINDRA LTD

Rev 1 – SEPTEMBER 2008

CONFIDENTIAL

•

ONLY FOR INTERNAL CIRCULATION WITHIN

M&M AUTHORISED DEALERS & SERVICE CENTRES

•

PASSING ON TO THRID PARTY IS NOT PERMITTED

•

ALWAYS CHECK FOR THE LATEST VERSION

TABLE OF CONTENTS

1. CONTROLLERS/FUSES/RELAYS – LOCATIONS 2

ENGINE COMPARTMENT FUSE/RELAY BOX - EF 3

MAIN FUSE /RELAY BOX – MF 4

AUXILLARY/CRDe FUSE/RELAY BOX - AF 5

2. WIRING HARNESS LAYOUT 6

3. INTERCONNECTORS – LOCATION/PINS/VIEWS 7

4. GROUND/EARTHING POINTS – LOCATIONS 11

5. INDIVIDUAL CIRCUITS

ENGINE MANAGEMENT SYSTEM (CRDe) 12

AUTOMATIC TRANSMISSION - 2WD 13

ABS – 2WD CIRCUIT 14

STEERING CONTROLS (CRUISE) 15

STARTING CIRCUIT 16

CHARGING CIRCUIT 17

HVACCIRCUIT 18

INSTRUMENT CLUSTER CIRCUIT - 2WD 19

POWER WINDOW CIRCUIT 21

REMOTE LOCKING SYSTEM 22

HORN CIRCUIT 23

DEMISTER CIRCUIT 24

WIPER & WASHER – FRONT (RLS CIRCUIT) 25

CIGAR LIGHTER/12 V POINT CIRCUIT 26

WIPER & WASHER – REAR CIRCUIT 27

HEADLAMP CIRCUIT 28

HEADLAMP LEVELLING CIRCUIT 29

PARKING/REGISTRATION PLATE CIRCUIT 30

INTERIOR LAMPS CIRCUIT 31

STOP LAMP/CLUTCH PEDAL CIRCUIT 32

TURN AND HAZARD CIRCUIT 33

REVERSE PARK ASSIST CIRCUIT 34

REVERSE LAMP CIRCUIT 35

FOGLAMPCIRCUIT 36

VOICE MESSAGING SYSTEM CIRCUIT 37

TYRE PRESSURE MONITORING CIRCUIT 38

AUDIO CIRCUIT 39

FUEL LID OPENER 40

TRANSFER CASE -4WD 41

AUTOMATIC TRANSMISSION - 4WD 42

ABS – 4WD CIRCUIT 43

INSTRUMENT CLUSTER CIRCUIT - 2WD 44

6. APPENDIX

Diode Checking Procedure 45

Symbols and nomenclature 46

Wire Colour coding chart 50

LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS

ENGINE COMPARTMENT FUSE BOX -

EF 4

4WD CONTROLLER

STARTER RELAY

MAIN FUSE/RELAY BOX -

MF 5

TRANSMISSION CONTROLLER

STARTER IMMOBILISER RELAY

AUX FUSE/RELAY BOX -

AF 6

VMS CONTROLLER

VMS DIODES

TPMS CONTROLLER

MIL UNIT

HAZARD CONTROLLER

DMD UNIT

ENGINE CONTROLLER

RPAS CONTROLLER

SECURITY SYSTEM CONTROLLER

RLS CONTROLLER

AUDIO CONTROLLER

CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO Vlx Automatic

RELAYS/OTHERSFUSES & RELAY BOXES ECUs & CONTROLLERS

MAN-00039

Rev1/Sep2008 2

10A

PULLER

40A

20A 3

20A 4

30A 5

15A 6

15A 7

5A 8

15A 9

5A 10

20A

40A 23

5A 19

5A 18

10A 17

10A 16

10A 15

20A 14

10A 13

15A 12

15A 11

15A

FRONT

FOG

20A

(BLACK)

PARK

LAMP

20A

(BLACK)

FUEL

LID

20A

(BLACK)

A/C

COMPRESSOR

20A

(YELLOW)

MAIN FUSE/RELAY BOX

LOCATION – BELOW STEERING WHEEL MF

FUSE

No FUSE RATING COLOUR CIRCUIT FUSE

No FUSE

RATING COLOUR CIRCUIT

10A RED INTERIOR LAMP

15A BLUE CIGAR LIGHTER/ACCESSORIES

20A RED FUEL LID OPERATION/ PW DD

15A BLUE FRONT WIPER MOTOR

20A YELLOW 4WD - ELECTRIC SHIFT

10A RED REAR WIPER MOTOR

30A GREEN CONDENSER FAN

20A YELLOW CRDe ECU K28

15A BLUE AUTOMATIC TRANSMISSION

10A RED TURN SIGNAL/REVERSE LAMP

15A BLUE FRONT FOG LIGHT

10A RED PARKING LIGHTS

5A BROWN CRDe DIAGNOSTIC

10A RED AUDIO SYSTEM

15A BLUE REAR DEFOGGER

5A BLUE TPMS + IGN

5A BROWN SECURITY SYSTEM ECU (CDL-2)

5A BROWN ABS

20A YELLOW CENTRAL DOOR LOCKING (CDL-1)

40A GREEN POWER WINDOW

15A BLUE AIR CONDITIONER

40A GREEN A/C BLOWER

5A BROWN TPMS +12V

MAIN FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

MAN-00039

Rev1/Sep2008 3

FUSE

No FUSE RATING COLOUR CIRCUIT

110A RED A/C REQUEST

210A RED HFM SENSOR SUPPLY

315A BLUE EGR/VGT/ BRAKE/CLUTCH

415A BLUE CRDe ECU SUPPLY - K05

515A BLUE CLUSTER LAMPS

610A RED CRDe ECU SUPPLY - K01

AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

AUX. FUSE/RELAY BOX

LOCATION – BEHIND GLOVE BOX AF

10A

1BLOWER

RELAY

40 A

10A

15A

10A

MAIN

RELAY

CRDe

30 A

DEMISTER

CONTROLLER

CONDENSOR

FAN

RELAY

40 A

MAN-00039

Rev1/Sep2008 4

ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION – LEFT FENDER EF

60A

HEAD LAMP

LOW BEAM

20 A

HEAD LAMP

HIGH BEAM

20 A

6715A

15A

815A

10 11

100A

HORN

20 A

A/C

REQUEST

20 A

60A

260A

330A

FUSE

No FUSE RATING COLOUR CIRCUIT FUSE

No FUSE

RATING COLOUR CIRCUIT

60A YELLOW MAXI FUSE 1

60A YELLOW MAXI FUSE 2

15A BLUE HEADLAMP - HIGH

60A YELLOW MAXI FUSE 3 - ABS

15A BLUE HEADLAMP - LOW

30A PINK MAXI FUSE 4 - CRDe ECU

15A BLUE HORN/HAZARD

511

612

100A BLUE CHARGING SYSTEM

ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS

MAN-00039

Rev1/Sep2008 5

HARNESS No DESCRIPTION

1INSTRUMENT PANEL (IP)

2ENGINE ROOM

3ENGINE

4FLOOR

5DOOR - FRONT RIGHT

6DOOR - FRONT LEFT

7DOOR - REAR RIGHT

8DOOR - REAR LEFT

9DOOR - BACK DOOR

10 ROOF

11 CENTRAL CONSOLE

12 FOOTSTEP LAMP

13 RPAS PIGTAIL

14 TRANSMISSION-4WD

15 CHASSIS-AT

WIRING HARNESS LAYOUT

210

MAN-00039

Rev1/Sep2008 6

DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

IP to FLOOR A-PILLAR RIGHT 121 F

IP to ENGINE ROOM A-PILLAR RIGHT 420 M

IP to ENGINE ROOM A-PILLAR RIGHT 55+2 M

IP to HVAC BEHIND CENTER

BEZEL 65+2 F

IP to TRANSFER

CASE A-PILLAR RIGHT 73F

IP to TRANSFER

CASE A-PILLAR RIGHT 82M

IP to TRANSFER

CASE A-PILLAR RIGHT 92F

IP to ENGINE A-PILLAR LEFT 10 21 M

IP to ENGINE A-PILLAR LEFT 11 20 M

ENGINE ROOM to

FOG LAMP WHEEL HOUSE

PANEL -RIGHT 12 2M

FLOOR to ROOF

WIRING A-PILLAR RIGHT 13 12 F

FLOOR to DRIVER

DOOR A-PILLAR RIGHT 14 10 M

FLOOR to REAR

DOOR B-PILLAR RIGHT 15 6M

INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS

MAN-00039

Rev1/Sep2008 7

DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS

FLOOR to TRANSFER

CASE BELOW DRIVER SEAT 16 8F

FLOOR to CONSOLE BELOW CONSOLE 17 12+2 F

FLOOR to CO-

DRIVER A-PILLAR LEFT 18 6F

FLOOR to BACK

DOOR D-PILLAR RIGHT 19 13 M

FLOOR to BACK

DOOR D-PILLAR RIGHT 20 2F

FLOOR to CHASIS Near FUEL TANK 21 2F

FLOOR to REAR

DOOR B-PILLAR LEFT 22 6M

ROOF to HM STOP

LAMP REAR ROOF PANEL 23 2F

ENGINE ROOM to

ABS WHEEL HOUSE

PANEL -LEFT 25 6M

IP to FLOOR A-PILLAR RIGHT 26 20 F

FLOOR to CDL BELOW CO-DRIVER

SEAT 27 21 M

FLOOR to CDL BELOW CO-DRIVER

SEAT 28 13 M

FLOOR to Park

sensor D-PILLAR LEFT 29 4M

MAN-00039

Rev1/Sep2008 8

DESCRIPTION LOCATION IC No PINS M/F CONNECTOR VIEW

INTER-CONNECTORS (IC) - LOCATIONS/PINS/VIEWS

IP to ENGINE ROOM A-PILLAR RIGHT 30 6M

CLOCK SPRING to

STEERING

SWITCHES Steering wheel 31 8F

FUEL PUMP to

ENGINE Engine 32 2M

IP TO FLOOR A-PILLAR RIGHT 33 1F

ABS to ENGINE WHEEL HOUSE

PANEL -RIGHT 34 1M

ABS to REAR

SENSOR PIGTAIL Near to FUEL TANK 35 2M

IP to CLUSTER INSTRUMENT

CLUSTER 36 2M

TRANSMISSION to

CAHSIS CHASIS CROSS

MEMBER 37 14 F

TRANSMISSION to

CHASIS CHASIS CROSS

MEMBER 38 16 F

TRANSMISSION to

FLOOR UNDER CENTRE

CONSOLE 39 20 M

FLOOR to IP A-PILLAR RIGHT 40 22 M

FLOOR to IP A-PILLAR RIGHT 41 20 M

M - MALE CONNECTOR WITH PINS

F - FEMALE CONNECTOR

MAN-00039

Rev1/Sep2008 9

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