Mahindra XYLO mEagle 2010 Manual de usuario

©2010Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without

thewrittenpermissionofMahindra&MahindraLtd.



WIRINGMANUAL



mEagle (Airbag)



  





RELEASEDBY‐



TECHNICALPUBLICATIONCELL

MAHINDRA&MAHINDRALTD.

Rev1–SEPTEMBER2010

All information contained in this manual is most up-to-date at the time of publication. However,

specifications and procedures are subject to change without notice. This manual is strictly

meant for restricted internal circulation within M&M Authorized dealer service centers.

MAN-00095

www.teknetmahindra.com



©2010Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without

thewrittenpermissionofMahindra&MahindraLtd.



ABOUT THE WIRING MANUAL

The wiring manual outlines complete electrical network plan of the Mahindra XYLO mEagle vehicle,

fitted with AIRBAGS.

The wiring plan for XYLO mEagle (Airbag) version is different from the XYLO mEagle (non-airbag)

version in view of the extensive use of CAN in the Airbag version. Please ensure the correct wiring manual

is used while diagnosing XYLO mEagle vehicles fitted with Airbags

Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.

Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual

defines as to how the various systems are integrated and works, functions and operates. All the electrical

components are shown, including their locations, colors of connecting wires and connectors.

The manual is structured as below –

Component locations – Indicates schematically the location of the crucial components like fuses,

relays and controllers (ECUs)

In-vehicle communication network – Details the data communication network within various

controllers in the vehicle through LIN, K-Line and CAN.

Harness Layout – Indicates the physical layout of the wiring harness across the topography of the

vehicle. It also indicates the connectors and their codes/locations.

Inter-harness Connectors – Specifies the code, locations and pin-out view of the connectors in

between separate wiring harnesses.

Terminal Connectors –Specifies the code, locations and pin-out view of the major connectors which

terminate at controllers (ECUs)

Ground Points – Specifies the locations of the various grounding points across the vehicle body/chasis.

Circuit Plans – Specifies the circuit diagram of individual circuits, function wise.

©2010Mahindra&MahindraLtd.Allrightsreserved.Thisbookmaynotbereproducedorcopied,inwholeorinpart,without

thewrittenpermissionofMahindra&MahindraLtd.



Good electrical/electronic troubleshooting process

When troubleshooting any problem related to electrical/electronic system, follow the 5-step

process –

STEP 1 – Verify the customer complaint

•Turn on all the component/functions in the problem circuit to check accuracy of the

customer complaint.

•Replicate the customer complaint

•Note down the symptoms

•Do not begin disassembly or testing unless you have narrowed down the probable causes.

STEP 2 – Read and analyze the wiring diagrams

•Locate the specific circuit diagram of the problem circuit

•Understand how the circuit is supposed to work by tracing the circuit from power source

through components on to ground.

•Check other circuits which share components/fuse/ground/switch with this circuit.

•Isolate the circuit/component with problem.

STEP 3 - Inspect circuit/component with problem isolated

•Make a circuit test to check the diagnosis

•Narrow down the probable causes using troubleshooting charts/diagnosis charts

STEP 4 – Repair the problem

•Make necessary repairs as authorized

STEP 5 – Re-check the circuit

•Repeat the system check to ensure that the problem is eliminated

•Check related circuits

•Ensure that the customer symptom is eliminated

HOW TO READ THE WIRING MANUAL

Fuse with Rating

and direction of

flow

Inter-harness connector

IC1 – IC no

1 – Pin no

Pin No

Component

Signal type

Wire cross-section in mm2

Wire Colour

Signal Types

V - Voltage

I – Input

O - Output

G – Ground

Splice/Joint

Connector No

This is a sample circuit

CONTENTS

About the Wiring Manual

Good Electrical/Electronic Troubleshooting Process

How to read the wiring manual

1. CONTROLLERS/FUSES/RELAYS – LOCATION

MAIN FUSE /RELAY BOX- P31 09

AUX. FUSE / RELAY BOX – E4

ENGINE COMPARTMENT FUSE/RELAY BOX – EC21

2. IN-VEHICLE COMMUNICATION NETWORK

3. INDIVIDUAL CIRCUITS

CAN CIRCUIT 13

K – LINE CIRCUIT 14

ENGINE MANAGEMENT SYSTEM

ABS CIRCUIT

MAHINDRA BODY FUNCTION MODULE (MBFM)

IMMOBILISER

AIRBAG ECU 22

HVAC 23

REAR AC 24

FRONT WASH / WIPE

AUDIO

CENTRAL LOCKING SYSTEM

CHARGING CIRCUIT

DRIVER INFORMATION SYSTEM 29

CLOCK 30

FRONT AND REAR FOG LAMP 31

FUEL LID OPENER

HEAD LAMPS

HEADLAMP LEVELING CIRCUIT 34

HORN 35

INSTRUMENT CLUSTER 36

INTERIOR LAMPS CIRCUIT 37

OIL PRESSURE CIRCUIT

ORVM CIRCUIT 40

PARK /LIC LAMP CIRCUIT

CIGAR LIGHTER / POWER OUTLET

POWER WINDOW

REAR DEMISTER 45

REVERSE SWITCH 46

RPAS CIRCUIT 47

STARTING CIRCUIT 48

STOP LAMP CIRCUIT

TANK UNIT CIRCUIT

TURN SIGNAL & HAZARD

REAR WIPE/WASH

4. WIRING HARNESS LAYOUT

P- INSTRUMENT PANEL HARNESS 53

EC- ENGINE COMPARTMENT HARNESS 55

F- FLOOR HARNESS 57

E- ENGINE HARNESS 59

B - ABS HARNESS 61

RO- ROOF – FRONT HARNESS 63

RA- ROOF - REAR HARNESS 63

I - DIS HARNESS 65

S – RPAS HARNESS 65

D- DRIVER DOOR HARNESS 67

C- CO-DRIVER DOOR HARNESS 69

R- REAR DOOR - LEFT HARNESS 71

RR- REAR DOOR - RIGHT HARNESS 73

T- TAIL GATE HARNESS 75

H- HMSL HARNESS 75

A – ANTENNA/AMPLIFIER HARNESS

5. INTER-HARNESS CONNECTORS - LOCATION/PINS/VIEWS 77

TERMINAL CONNECTORS - MAJOR - LOCATION/PINS/VIEWS

7. INSTRUMENT CLUSTER

8. GROUND SCHEME

9. APPENDIX

Symbols and nomenclature 92

Wire Color coding chart 97

LOCATIONS – FUSEBOX/RELAYS/CONTROLLERS

P31 10 1311 12

EC21 E

ENGINE COMPARTMENT FUSE/RELAY BOX

LOCATION

LEFT FENDER

EC21

LOCATION

–

LEFT

FENDER

EC21

60A

HEAD LAMP

HORN

60A

30A

HEAD LAMP

LOW BEAM

HEAD

LAMP

HIGH BEAM

20 A

100A

HORN

20 A

FRONT

FOG

LOW

BEAM

20 A

15A

625A

715A

15A

815A

10 11

30A

FOG

20 A

MAIN FUSE/RELAY BOX

LOCATION – RH SIDE OF INSTRUMENT PANEL (After opening driver door) P31

20A

PULLER

20A 3

5A 4

10A 5

20A 6

10A 7

5A 8

15A 9

15A 10

REAR

DEFOGGER

20A

(BLACK)

REAR

BLOWER

20A

(BLACK)

PULLER

40A 40A

20A 19

10A 18

10A 17

20A 16

10A 15

10A 14

5A 13

10A 12

15A 11

15A

A/C

COMPRESSOR

20A

(YELLOW)

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