LumaSense SmartDGA Manual de usuario

HARDWARE MANUAL

SmartDGA®

Confidential Information

The material contained herein consists of information that is the property of LumaSense

Technologies, an Advanced Energy Company, and intended solely for use by the purchaser of the

equipment described in this manual.

All specifications are subject to change without notice. Changes are made periodically to the

information in this publication, and these changes will be incorporated in new editions.

LumaSense Technologies prohibits the duplication of any portion of this manual or the use thereof

for any purpose other than the operation or maintenance of the equipment described in this

manual, without the express written permission of LumaSense Technologies or Advanced Energy

Industries, Inc. Any unauthorized use of this manual or its contents is strictly prohibited.

subsidiary of Advanced Energy Industries, Inc.

Trademarks

SmartDGA, SmartDGA Guide, SmartDGA Gauge, SmartDGA Guard, SmartDGA EZHub, LumaSMART

iCore, DGA Viewer, and LumaSMART are trademarks of LumaSense Technologies, Inc. All other

trademarks are trademarks, registered trademarks, and/or service marks of their respective holders.

Service Centers

LumaSense Technologies, Inc.

North America

Sales & Service

Santa Clara, CA, USA

Ph: +1 800 631 0176

Ph: +1 408 727 1600

Fax: +1 408 727 1677

LumaSense Technologies GmbH

Other Than North America

Sales & Support

Frankfurt, Germany

Ph: +49 (0) 69 97373 0

Fax: +49 (0) 69 97373 167

Global and Regional Centers

Our Headquarters

LumaSense Technologies, Inc.

Santa Clara, CA, USA

Ph: +1 800 631 0176

Fax: +1 408 727 1677

Americas, Australia, & Other Asia

LumaSense Technologies, Inc.

Santa Clara, CA, USA

Ph: +1 800 631 0176

Fax: +1 408 727 1677

Europe, Middle East, Africa

LumaSense Technologies GmbH

Frankfurt, Germany

Ph: +49 (0) 69 97373 0

Fax: +49 (0) 69 97373 167

France

LumaSense Technologies Sarl

Erstein, France

Ph: +33 3 8898 9801

Fax: +33 3 8898 9732

India

LumaSense Technologies, India

Mumbai, India

Ph: + 91 22 67419203

Fax: + 91 22 67419201

China

LumaSense Technologies, China

Shanghai, China

Ph: +86 133 1182 7766

Ph: +86 21 5899 7915

E-mail info@LumaSenseInc.com

support@LumaSenseInc.com

eusupport@LumaSenseInc.com

Website http://www.LumaSenseInc.com

Part No 515-0009-01 EN

Revision J

November 2018

SmartDGA Hardware Manual Contents •iii

Contents

1General ............................................................................................................................... 7

1.1 Information about this Manual .............................................................................. 7

1.2 Conventions .............................................................................................................. 7

1.3 System Requirements .............................................................................................. 7

1.4 Limit of Liability and Warranty............................................................................... 8

1.5 Malfunction or Service Request .............................................................................. 8

1.6 Shipments to LumaSense for Repair ...................................................................... 8

1.7 Disposal and Decommissioning .............................................................................. 9

2System Overview ............................................................................................................ 11

2.1 System Components............................................................................................... 12

2.1.1 SmartDGA®Instruments ........................................................................................12

2.1.2 SmartDGA EZHubTM Unit .......................................................................................13

2.1.3 LumaSMART iCoreTM Controller (Optional)..........................................................14

2.2 Theory of Operation ............................................................................................... 14

2.2.1 Non-Dispersive Infrared (NDIR) Theory ................................................................14

2.2.2 Other Gas Measurements......................................................................................15

2.2.3 Sampling Sequence................................................................................................15

2.2.4 Oil-Gas Separating Membrane .............................................................................16

3Pre-Installation Verification........................................................................................... 17

3.1 Unpacking and Verifying Contents....................................................................... 17

3.2 Confirming Installation Locations ........................................................................ 17

3.2.1 Confirm Mounting for SmartDGA Instrument.....................................................17

3.2.2 Confirm Valve Kit...................................................................................................18

3.2.3 Confirm Mounting/Location for EZHub ...............................................................20

3.2.4 Confirm EZHub Mounting.....................................................................................21

3.2.5 Confirm Mounting Location/Type for External Computer or LumaSMART iCore

(Optional).............................................................................................................................21

3.3 Verify Power and Communications ...................................................................... 23

3.3.1 Verify Power Supply ..............................................................................................23

3.3.2 Verify Communications .........................................................................................23

4Valve Installation ............................................................................................................ 25

4.1 Single Valve (VA-1) ................................................................................................. 26

4.1.1 VA-1 Parts and Tools..............................................................................................26

SmartDGA Hardware Manual Contents •iv

4.1.2 VA-1 Installation ....................................................................................................27

4.2 Dual Valve (VA-2).................................................................................................... 35

4.2.1 VA-2 Parts and Tools..............................................................................................35

4.2.2 VA-2 Installation ....................................................................................................36

4.3 Inline (Off-Transformer) Mounting (VA-0) ........................................................... 40

4.3.1 VA-0 Parts and Tools..............................................................................................41

4.3.2 VA-0 Installation ....................................................................................................42

5SmartDGA System Installation...................................................................................... 49

5.1 SmartDGA Instrument............................................................................................ 49

5.1.1Parts and Tools for the SmartDGA Instrument....................................................49

5.1.2 Mounting the SmartDGA Instrument...................................................................49

5.2 EZHub ....................................................................................................................... 50

5.2.1 Parts and Tools for the EZHub ..............................................................................50

5.2.2 Mounting the EZHub.............................................................................................52

5.2.3 Connecting the EZHub ..........................................................................................54

5.3iCore or External Computer................................................................................... 59

5.3.1 Parts and Tools for the iCore ................................................................................59

5.3.2 Mounting the iCore ...............................................................................................60

5.3.3Connecting the iCore.............................................................................................63

6SmartDGA Commissioning............................................................................................. 67

6.1 Installing the DGA Commissioning Tool .............................................................. 67

6.2 Connecting the SmartDGA System....................................................................... 70

6.3 Using the Commissioning Tool.............................................................................. 71

6.3.1 Setup.......................................................................................................................71

6.3.2 Preparation ............................................................................................................75

6.3.3 Pump Setup ............................................................................................................77

6.3.4 Priming ...................................................................................................................78

6.3.5 Final Test.................................................................................................................78

7Maintenance .................................................................................................................... 81

7.1 Field Replaceable Unit (FRU) List........................................................................... 81

7.2 Battery Replacement .............................................................................................. 81

7.2.1 Replacing the EZHub Battery................................................................................81

7.2.2 Replacing the LumaSMART iCoreTM Battery.........................................................84

7.3 Sensor Replacement ............................................................................................... 86

7.3.1 Replacing the H2Sensor ........................................................................................87

7.3.2 Replacing the O2Sensor ........................................................................................88

SmartDGA Hardware Manual Contents •v

8Troubleshooting .............................................................................................................. 91

8.1 Visual Light Indicators ........................................................................................... 91

8.1.1 SmartDGA®Instrument .........................................................................................91

8.1.2 SmartDGA EZHubTM Controller .............................................................................92

9Diagrams & Drawings..................................................................................................... 95

9.1 Multiple SmartDGA EZHubTM Setup with Ethernet Hub or Switch .................... 95

9.2 LumaSMART iCoreTM RS485 Connections.............................................................. 96

9.3 LumaSMART iCoreTM Ethernet Connections ......................................................... 97

9.4 Unistrut Stand ......................................................................................................... 98

9.5 SmartDGA NEMA 4 Enclosure................................................................................ 99

9.6 Inline Mounting Plate........................................................................................... 100

9.7 Wiring Connection ................................................................................................ 101

9.8 Assy, Wall Mount, SmartDGA EZHubTM ............................................................... 102

9.9 Assy, Panel Mount, SmartDGA EZHubTM ............................................................. 104

9.10 Assy, Wall Mount, LumaSMART iCoreTM ............................................................. 106

9.11 Assy, Panel Mount, LumaSMART iCoreTM ........................................................... 108

9.12 SmartDGA Instrument Sun Shade....................................................................... 110

9.13 SmartDGA Instrument Dimensions .................................................................... 112

Index ..................................................................................................................................... 113

SmartDGA Hardware Manual Contents •vi

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SmartDGA Hardware Manual General •7

1General

1.1 Information about this Manual

Congratulations on choosing this high quality and highly efficient SmartDGA®system.

This manual provides important information about the system and can be used as a work of

reference for installing, operating, and maintaining the SmartDGA system. It is important that you

carefully read the information contained in this manual and follow all safety procedures before

installing or operating the instrument.

This manual assumes you have a working knowledge of the Windows™ Operating System and its

conventions; including how to use a mouse, standard menus and commands, and how to open,

save, and close files. For help with any of these functions, refer to the documentation that came

with your computer.

1.2 Conventions

•Section headings appear in large Frutiger type.

•Instruction sets appear with Bold headings.

•Menu, display, and keyboard options appear in Bold Title Case. (i.e., File, Open, etc.)

Note: Indicates tips and useful information in this manual. All notes should be read to

effectively operate the instrument.

Caution: Denotes information critical to avoiding instrument damage or a severe impact

to processing. When this symbol is found on the instrument it indicates a

potential hazard. Consult the documentation before proceeding with any

actions.

Warning: Denotes information critical to avoiding personal injury, such as when an

electrical hazard is present. When this symbol is found on the instrument it

indicates a potential hazard. Consult the documentation before proceeding with

any actions.

1.3 System Requirements

To operate the SmartDGA instruments you will need to use the DGA ViewerTM software, which

requires either a PC or an iCoreTM controller installed and connected through Ethernet or RS485 to

the EZHub device. If using a PC to operate the DGA Viewer software, ensure it is a Windows-based

computer with the following (minimum) components:

•Processor: 1 GhZ, 32-bit or 64-bit

•Operating System: Windows XP Embedded, Windows Server 2003, Windows 7, Windows 8,

and Windows Server 2008

•Hard Disk Memory: 100 MB for installation files, 10 MB for normal use

•System Memory: 512 MB or more

•Microsoft®.NET Framework

SmartDGA Hardware Manual General •8

1.4 Limit of Liability and Warranty

All general information and notes for handling, maintaining, and cleaning of the instruments are

offered according to the best of our knowledge and experience.

LumaSense Technologies is not liable for any damages that arise from the use of any examples or

processes mentioned in this manual or in case the content of this document should be incomplete

or incorrect. LumaSense Technologies reserves the right to revise this document and to make

changes from time to time in the content hereof without obligation to notify any person or persons

of such revisions or changes.

All SmartDGA systems from LumaSense Technologies have a regionally effective warranty period.

Please check our website at http://info.LumaSenseinc.com/warranty for up-to-date warranty

information. This warranty covers manufacturing defects and faults which arise during operation,

only if they are the result of defects caused by LumaSense Technologies.

A SmartDGA system has only three user-serviceable components: the battery, hydrogen (H2) sensor,

and oxygen (O2) sensor. The warranty is VOID if the instrument is otherwise disassembled, tampered

with, altered, or otherwise damaged without prior written consent from LumaSense Technologies;

or, if considered by LumaSense Technologies, to be abused or used in abnormal conditions.

1.5 Malfunction or Service Request

Contact LumaSense Technologies Technical Support in case of a malfunction or service request.

Provide clearly stated details of the problem as well as the instrument model number and serial

number. Upon receipt of this information, Technical Support will attempt to locate the fault and, if

possible, solve the problem over the telephone.

If Technical Support concludes that the instrument must be returned to LumaSense Technologies for

repair, they will issue a Return Material Authorization (RMA) number.

Return the instrument upon receipt of the RMA number, transportation prepaid. Clearly indicate

the assigned RMA number on the shipping package exterior. Refer to Section 1.6, Shipments to

LumaSense for Repair, for shipping instructions.

Technical Support can be contacted by telephone or email:

Santa Clara, California

Telephone: +1 408 727 1600

+1 800 631 0176

Email: support@LumaSenseInc.com

Frankfurt, Germany

Telephone: +49 69 97373 0

Email: eusupport@LumaSenseInc.com

1.6 Shipments to LumaSense for Repair

All RMA shipments of LumaSense Technologies instruments are to be prepaid and insured by way of

preferred carrier. For overseas customers, ship units air-freight, priority one.

The instrument must be shipped in the original packing container or its equivalent. LumaSense

Technologies is not responsible for freight damage to instruments that are improperly packed.

Clearly indicate the assigned RMA number on the shipping package exterior. If no RMA is indicated,

shipment will not be accepted.

SmartDGA Hardware Manual General •9

Send RMA Shipments to your nearest technical service center:

Santa Clara, California

LumaSense Technologies, Inc.

3301 Leonard Court

Santa Clara, CA 95054 USA

Telephone: +1 408 727 1600

+1 800 631 0176

Email: support@LumaSenseInc.com

Frankfurt, Germany

LumaSense Technologies GmbH

Kleyerstr. 90

60326 Frankfurt, Germany

Telephone: +49 69 97373 0

Email: eusupport@LumaSenseInc.com

1.7 Disposal and Decommissioning

Inoperable instruments must be disposed of in compliance with local regulations for electronic

materials. Sensors must be disposed of in compliance with local regulations.

SmartDGA Hardware Manual General •10

To ensure consistent document formatting, this page was intentionally left blank.

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